Tuesday, August 29, 2017

Industrial Automation - Changing The World


Automation does not run on the will power alone but it is automated by good programming structure behind the work to be executed. It needs proper engineering to succeed. There are some people who still do not understand the value of the automation, as they do have some questions in their mind as they are still confused with the idea of industrial automation. There are many questions aroused in the mind of these people ask, what advantages do the automation bring? What is its purpose? Does it really work?

Industrial automation is worked out to bring the work time down and save the time by maximum, through which the cost is saved while production and with guaranteed quality. Now the question is aroused that how it is executed? It is very simple, the work does not depend on the human hands but a program is developed so that the work is totally dependent on the program for execution. The programs are structured for different specific operations, leaving no space for mistakes or miscalculations or misjudgment. All actions are executed to perfection for a certain goal, letting speed and efficiency claim the importance to gain quick time profit. This is what all the owners or say the investors of the business require at the end. Once the program are developed and executed do not required to be told again and again how to perform the work. They simply do the work repeatedly till they are stopped to do so, for which the program has been written.

By introducing this concept in your business you can save your profit which is attained in the business. There is no spending on wages on the skilled workers where automation can be implemented instead of them. Instead you can spend the most on the skilled workers where the business requires them and where the automation cannot replace them through anyway. It gives your business the chances it needed to bring the best of all worlds into your company for success.

Industrial automation is defined as its easy process, affordable and of course it's beneficial to the business. You don't have to rely on the number of workers for everything. You can rely on some skilled workers to run the business. It is a rare certainty that allows you to delegate positions that require more speed, more skill and more practice for the programs to be apt to execute the work in a proper way, leaving other areas which are required to be completed by the skilled workers open for better paid and more appreciative and skilled employees.

It is easy to implement it in your business you just need to invest a little to turn the fortunes in your favor. If you want to compete with the world where both the man and machines are clubbed to extract good quality work you need to update your business with the facilities around and the quick changes happening around.


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Saturday, August 26, 2017

4 Effective Ways of Preventing Explosions - Fire Safety Structural Protection


Explosions are a common cause of fires and a lot time and resources has been spent in coming up with the best ways of preventing an explosion ever happening. The following 4 techniques of 'Structural Prevention' involve constructing buildings in such a way that is specifically designed to prevent fires. The techniques have been proven to effectively limit the risk of explosions and fires, helping save lives in an often subtle way.

The first technique to be described is 'compartmentation'. Dividing a building into compartments or fire-tight cells using fire resistant materials can prevent the spread of fire and smoke within a building as well as the passage of vapour or dust clouds.

Fire compartment walls, floors and doors generally must provide a 60-minute resistance to fire, but this may vary depending upon the level of risk within the compartment. Walls, floors and doors subdividing such compartments generally must provide a 30-minute resistance.

Ceiling and floor voids as well as openings around pipe work and other services can allow air to feed a fire, as well as assisting in the spread of fire and smoke. Fire Stopping can be described as preventing the spread of smoke and flame by placing obstructions across air passageways.

The second effective technique is isolation. Isolation stops the explosion reaching other areas of the plant through pipes and ducts. It prevents the pressure from a primary explosion starting a secondary explosion and prevents the possibility of jets of flame issuing from long pipes. Depending upon the maximum explosion pressure, vessels may be constructed to contain the explosion. Most vessels that may be at risk of dust explosions are designed so that they will absorb the force of an explosion and not rupture.

The third technique is effective plant layout. Buildings that could be in danger of dust explosions must be designed along the same lines as any plant which has an explosion risk. The following features should be considered:

• Wherever possible, they should be isolated from other buildings
• Buildings should be preferably one storey high
• If inside, the vulnerable area of the building should be reinforced
• The rest of the areas of the plant must protected by a blast wall
• Sufficient venting to avoid structural damage from over pressure must be provided

The fourth technique is suppression. There are 3 ways to avoid creating an explosive dust cloud without modifying the dust itself:

• By adding inert gas to the atmosphere. This will reduce the amount of oxygen in the process area and thus reduce the chances of explosion
• By ensuring the dust is outside of its explosive (flammable) limits
• By adding inert dust, however this is not suitable for many industries as it contaminates the product.

The above 4 techniques are some of the main fundamental ways of preventing loss from fires right at the first stage of building an environment to live in or to work in. Designing a structure in such a way that helps prevent fires and helps limits the potential of loss during a fire is the best way of ensuring survival in the case of a fire emergency. Further information should also be sought to learn about the additional ways of preventing loss due to fire, to ensure that all eventualities are considered.

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Wednesday, August 23, 2017

Benefits of Gas Detection Systems and What You Need to Know


As a business owner where you send your teams to work in hazardous working conditions, you need to take all the safety protocols into consideration to ensure their safety at all times. Any company that uses gas, should take advantage of gas detection systems, which can make a significant different between life and death in the event of a gas leak or serious problem.

One of the main benefits of gas detection systems in hazardous working environments is the protection that they provide. Teams are immediately made aware of any problems, giving them the ability to evacuate the area before the problem becomes more serious. This also enables the company to send an experienced professional into the area to detect the problem and make necessary repairs. This can be beneficial in a host of industries where team's lives may be at risk should a gas leak occur.

Another benefit of gas detection systems is that you enjoy peace of mind that gas levels are constantly being monitored. In the event that gas is detected late, this can lead to serious implications, even possible death. If the teams are working with welding equipment or open flames, then the risk is increased even further than if they were just to breathe in the gas until they can get out to safety. As gas leak is exceptionally serious and you cannot take a risk with your teams working in conditions where an undetected leak can lead to serious bodily harm.

Further, you will find that gas detection systems can also help you reduce your maintenance costs now and moving forward. By knowing that your systems are running properly and there are no gas leaks, you can maintain your systems with ease. When you know there is a potential problem, you can arrange immediate repair and enjoy peace of mind that you are doing everything possible to keep your teams safe at all times.

In addition to this, one of the many benefits to installing gas detection systems at your business is that you are complying with health and safety regulations. It is your duty as a business owner to ensure that the health and safety regulations are adhered to at all times. In addition to having to comply, you also want to do it to ensure the safety of your teams at all times, which means that you are doing everything you can to ensure their safety every time they come into work and work in some of the most dangerous working environments.

When it comes to gas detection systems, there is more than simply having the system installed. You want to focus on every aspect of the team's safety, ensuring that if they are engulfed by gas, they know where to go and how to escape the dangerous situation they have found themselves in.

This is why it's advisable to find a reputable company to assist you in the planning of your gas detection systems, ensuring that you have all the procedures and products in place to reduce injury or harm to your team members. This should include alarm systems. When the gas detection system identifies a problem, it should sound an alarm which immediately tells the team that there is a problem and they need to get to safety immediately.

Further, you should consider adding lighting. If the gas detection system identifies a problem and the alarm sounds and then there is an explosion which cuts the power, you need to know your teams can still find their way out of where they are and get to safety in the shortest period of time.


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Thursday, August 17, 2017

Benefits of Engineering Consulting


The preliminary requirement for conceptualizing or building anything is engineering; and it is an established fact that its consulting is way better than interacting with an individual.

Consulting services offers several benefits:

A consulting firm will engage a group of experts who bring their experience into your project. They are goal oriented and take into account important scientific and economic factors. They understand the project and related problems and come up with intelligent cost-effective options to benefit the parent party.

The best part of consulting against working with an individual is that many minds come together, debate, deliberate and construct a viable solution. This may not be possible while working with a single engineer. After all a consulting team will constitute, not just engineers, but technologists, business analysts and other domain experts.

Obviously when a team of experts from related fields, work together under a mechanical engineering consultant, the collaborative effort along with the several important and complex factors that eventually contribute to the success of the project are taken into account.

The basic concept of consulting is to help businesses meet their design and construction needs. The requirement may range from building a completely new structure replete with heating, air-conditioning and electrical fittings or renovating an existing building to suit client requirement.

Consultants offer a range of services in building science and engineering that include land assessment, building plans, landscaping, inspect and repair existing structures and more. Firms make use of quality software such as CAD and the like to create mechanical assemblies based on assessments.

Advanced engineering consulting includes:Analysis, diagnosis, designs and operation of mechanical systems; expertise in fracture of manufacturing materials; mechanics as well as the dynamics of fluid flow; and thermodynamics.

Basically a modern mechanical engineering consultant works on everything from transportation, food production, building, energy generation to electronic devices. They improve clients' business processes by providing quality solutions.

Every consulting firm must take the following steps to popularize their service:

• Carry out an extensive market research to identify potential business.

• Define services so that prospective clients get a basic understanding of the services

• Have a website that clearly highlights consulting services

Advanced engineering consulting:

Accomplished consultants provide quality, safe and cost-effective consulting services. They have the capability to create digital representations of mechanical drawing layers so that the client can actually see the shape the firm intends to give the project. Services include: 2D drafting, parametric modeling, assembly modeling, production drawings, bill of materials etc.

Mechanical engineering services include: design and drafting; manufacture design; safe load tables; load testing; forensic and failure analysis; Gantry cranes design and verification; car platforms and hoists; Non destructive testing; mechanical drafting; simulation; 3D rendering; vibration and fatigue analysis; hydraulic cylinders, vehicle hoists and platforms among other things.

The consultants are expected to adhere to strict quality standards that include:

Identification of hazards; risk management; safety equipment for working at heights; construction of safe work platforms; man boxes, cages; manual handling aids and more.


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Monday, August 14, 2017

Calibration Of Electrical Test Equipment


Maintaining and ensuring your test equipment is properly calibrated is essential if you are to obtain good and usable results from your experiments. Test equipment machines are only as good as the results they provide and if your machine is poorly maintained and inaccurate then obviously so will your conclusions be.

When you first purchase a brand new piece of testing equipment it should normally arrive with a certificate confirming that it was calibrated before leaving the manufacturers. Throughout the life of the apparatus it is important to have it regularly serviced and maintained and most importantly calibrated. The certificate that comes with re-calibration is your proof of a well-maintained machine and this will work in your favour when qualifying your test results.

A calibration certificate is also useful should you wish to sell any piece of machinery. You are more likely to get a good price if you are able to provide an audit trail, which proves that your equipment has been well looked after and cared for, and that its reliability can be confirmed.

Along with proof of calibration for quality audits and proof that your apparatus meets nationally accepted requirements it will also show the level and professionalism to which it has been calibrated.
When checking on the calibration certificate for a particular machine, especially if you are buying a used or second-hand model, make sure it has the following information: The correct instrument identification number, environmental conditions at the time of calibration, proof that the tests were conducted to a high standard and that there is an auditable, paper trail for the particular machine.

Quite often used models are sold as seen and you will have to pay an additional cost for calibration to be undertaken. Should you require this additional service, make sure you have the correct documentation afterwards.

You can also request a calibration certificate with data. While most certificates confirm the working parameters you may wish to have a copy of the actual data modes and ranges that the machine was tested against. Although tests conducted with data provided give you an accurate indication of the machine's capabilities, the extra information does also tend to cost that little bit extra.

Remember, whether you are buying a brand new test appliance or a second-hand one, or if you are perhaps leasing it, always check to make sure the equipment has been accurately calibrated to produce the desired information you are looking for.


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Friday, August 11, 2017

About Frontline Enviromental Technologies Group, Inc.


We are specialists in automation & control technologies, communications and power distribution. We provide the industrial, petrochemical, municipal, commercial building and manufacturing communities with a single source solution for complete engineering and technical support services.

The major distinction that separates our firm from others is the combination of specialized engineering education and years of "hands on" field expertise.

We provide a comprehensive package of engineering and technical services that deliver innovative solutions for unique and difficult problems. We deliver real value, expertise and continuity to our customer's project or operation.

Our "on time" and "on budget" installations coupled with our full range of engineering and technical problem solving skills, have provided a proven track record of achievement.

Tuesday, August 8, 2017

Industrial Robots - A Marvel Of Engineering


Invention of Robots has brought about revolutionary changes in the field of industrial manufacturing. In the earlier part of the century humans were engaged in jobs, which were very dangerous and involved serious health hazards, but in 1956, Unimation a company founded by George Devol and Joseph F. Engelberger invented the first robot. These were initially used in industries where it was required that dangers involved in working should be reduced like in spot welding, die casting and forging and then gradually they were employed in areas requiring greater strength and accuracy than human beings.

Industrial Robots are automatic devices, which to an extent simulate the human behavior or more specifically human activity. Robots are important part of the science of Automation. Automation involves machines and computers that are capable of learning and performing various types of operations. The word robot has been derived from the Czech word "robota" meaning compulsory labor. The robots are used in industries to perform various functions like material handling, spot welding, spray painting, die casting, ironing, forging, assembly operations, palletizing, dispensing, testing, water jet cutting, picking and placing heavy goods etc.

Robots are made in various shapes and sizes and generally their load carrying capacity depends up on their size and strength. An average human sized robot is capable of carrying a load of more than 100 pounds and can also move it very quickly at the rate of +/-0.006 inches. One of their major advantages is that they can work continuously for days and years at a stretch without developing any fault. Due to this persistent accuracy robots are fast becoming indispensable part of various industrial set-ups. Most often these robots are used for repetitive painting, welding and operations like picking up and placing products into the machines.

The industrial robots can be programmed for performing a single function at a time and can only perform that particular function till they are reprogrammed. The cost of a robot is not very huge, but generally the cost of programming the robot is so high that instead of reprogramming it the manufacturers find it more economical to buy a new one for a different task. In simpler terms we can say that usually the cost of the robot is just a fraction of the cost of programming it.

Robots are made up of easily available materials. Steel, cast iron and aluminum are commonly used for making the arms and bases of robots. In mobile robots, rubber tires are fixed for smooth and quiet operation. Robots may be electronically operated and also laser or radio controlled. The exposed parts of the robot are enveloped with flexible neoprene sheaths and bellows.

The importance of robots in industries is increasing day by day and they constitute a very important part of the modern industries. Robots have made so many things possible, which could not be even thought of around 6 decades ago. They have taken the place of manual labor, especially in places where people worked in very dangerous and hazardous conditions like welding, die casting and forging. They have brought about revolutionary changes in the field of industrial manufacturing. According to a research conducted by the United Nations Economic Commission for Europe the worldwide purchase for robots is increasing at the rate of approximately 19% every year.

In recent years Robots are also being used in industries like consumer electronics and food packaging where robots outweigh the precision and quality of assembling the products as compared to work done by human hands. Earlier on some people protested the inclusion of robots in industries on the account that this will render many people unemployed. But these fears have also been allayed and the best argument in this regard has been given by economist James Miller. He says "True, the existence of automation might depress workers' wages but it shouldn't ever leave them unemployable."

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Saturday, August 5, 2017

The Practical Benefits of Automation in an Industrial Setting


Today, we live in the age of technology and are rapidly relying more and more on machines to make our lives easier. This also applies to our industries where machinery is replacing evermore people in the day to day operations. Although some people are against this, any practical person would see that the machines, without question are a boon to all humankind. By taking over repetitive tasks, they leave human minds free to explore about new and creative ways to get the job done. This obviously is a good thing as we are now in a position to enjoy the finer things in life. The following article explores some of the advantages that are to be had if a company chooses to adapt automation in its processes.

Faster Production

This undoubtedly is a major advantage of working with machines. Since they are programmed exclusively to perform certain tasks, machines accomplish them at a faster rate when compared to their human counterparts. Machines are also free of boredom and fatigue and hence are able to perform the same tasks over and over again with the same speed. The best example for this would be automated dispensing machines. These can be adapted into any production line which requires dispensing. This would drastically reduce the amount of time taken for a single production cycle and thereby increase the productivity of the undertaking. If fully fledged automation is not an option at the moment, it might beneficial to know that there are manufacturers who offer contract dispensing services. This would also increase the rate of productivity by a considerable percentage.

High Degree of Efficiency

It is not just enough to increase the rate of production as who would want a product that is faulty no matter how fast it is produced. Since machines are fatigue free, they also accomplish tasks with zero errors. Such high degree of efficiency is mandatory for certain crucial processes such as air plasma surface treatment which used for ultra-fine cleaning. In such cases using manpower to accomplish the task is definitely not recommended as the saying goes 'to err is human'. There is just no room for error in such processes and programmed machines are literally our only option. A high degree of efficiency also means that wastage is almost zero and in today's world of fast depleting natural resources, this point cannot be stressed enough.

Reduced Cost of Production

Though the initial cost of automating your factory might cause a dilemma, in the long run this would certainly play to your advantage. By implementing automated dispensing machines, you would no longer require as much man power as previously required. This would obviously cut down all the expense relating to human resources which is a contributing factor to the overall cost of production. Less wastage would also translate to reduced expenditure and in an industrial setting where production is undertaken in a very large scale, the savings would be too much to neglect.


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Wednesday, August 2, 2017

Groundwater Remediation, A Pressing Need in Today's Times


Water pollution today has reached alarming levels in most parts of the world. Surface freshwater bodies like ponds, lakes, streams and rivers have become increasingly polluted. This has resulted in groundwater becoming an important source of drinking water in many countries. In the U.S alone over half the population depends on groundwater supply for daily water needs. Groundwater is today used for a variety of purposes from agriculture to industrial, to irrigate large farms as well as in the production of goods.

Groundwater pollution causes

Increased human activities like construction and mining have resulted in pollution percolating into natural groundwater reservoirs. Some of the causes of groundwater pollution also include stagnant storm and rain water as well as surface water runoffs containing high amount of chemicals and organic waste like sewage. This results in large scale contamination of groundwater resources rendering it unfit for human use.

Groundwater remediation

Along with waste water treatment plants which seek to use recycled water, groundwater remediation has also become an important initiative to provide safe and clean water for human use as well as conserve the environment. Groundwater remediation involves specialized equipment and experience to conduct the various purification operations. Groundwater filtration involves removal of solid and dissolved impurities which includes organic material, chemical substances as well as gaseous elements.

Different remediation techniques

There are different techniques used to purify groundwater. An effective method involves use of vacuum machinery to pump out groundwater for treatment as well as extraction of gaseous vapors from ground water and soil. The method known as dual phase extraction makes use of carbon adsorption process by way of granular activated carbon filters and portable water filtration units.
Most groundwater remediation techniques use a combination of different methods for water purification depending upon the requirements. For example if the groundwater contains a high concentration of heavy metals then chemical precipitation reaction is used to ensure conversion of the metal ions into insoluble compounds. These particles are then removed by way of simple filtration or by way of settling chambers.

Activated carbon particles

Activated carbon is an important part of the purification process owing to its high surface area which causes organic impurities to chemically bind to the carbon particles. This process is known as adsorption and is highly efficient in removing dissolved organic impurities which even boiling the water does not render harmless. Active carbon is used in the form of fine granules spread out over a wire mesh to further increase their surface area for maximum effectiveness.

Groundwater remediation is an important aspect of maintaining public health and as such should be conducted at regular intervals by the concerned health authorities.


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