Thursday, May 25, 2017

Dust Explosion - Penn State Extension Demonstration



Under the right conditions, a dust explosion can cause devastating consequences. This short presentation by Davis Hill from the Penn State Agricultural Safety and Health Program demonstrates what is needed to produce a violent explosion.

Monday, May 22, 2017

Factors to Know and Consider About a Combustible Dust Collector and Its Importance



Industrial processes and manufacturing operations are supposed to take place in a completely safe, sound, and secure environment that will not lead to any possible danger to human life or materials. As a matter of fact, it is not possible to keep the industrial areas constantly devoid of any formation or collection of dust without the technical help of a device called combustible dust collector. Let us see how these machines provide a safer, healthier and more protected industrial area to workers and keep the manufacturing/production units away from accidents and explosions.
What is combustible dust collector and how does it work?
On a daily basis, industrial and commercial processes along with their manufacturing units release and create large amounts of industrial gases, dust, remnants, and fine particles in the form of debris. As time passes by, these elements or dirt particles get accumulated and take the form of combustible dust, which can create explosions when mixed with air. It was known to have created several fire accidents and fatal explosions in the past, and hence require effective treatment.
Combustible dust collector is a system or device that is designed strategically to help in the suction of these combustible dust particles accumulated in industrial areas, to render safety and security to the work conditions. These dust collectors are specifically built with apt and exacting configurations that enable them to handle and remove high-volume dust loads created by manufacturing processes. The device consists of a blower, a filter-cleaning system, dust-filter, and a dust removal system.
How a combustible dust collector helps maintain safety in the industrial vicinity?
There had been a number of fire accidents and combustible dust explosions that took place in the past in the vicinity of industrial plants and in the plant's dust collection system. This had raised the eyebrows of NFPA (National Fire Protection Association) and OSHA (Occupational Safety and Health Administration). Due to the increasing health hazards and rising dangers of combustible dust explosions, it became mandatory to set rules and regulations about encountering shortfalls and ways to avoid them.
Hence, manufacturers and facility owners started to think of ideas to deal with these accumulated dust that creates potentially explosive dust clouds, which leads to an explosion when comes in contact with air. Combustible dust collection system, thus comes as the most ideal and effective solution for the given problem. However, one should know that the selection of specific configurations and features of a dust collector system depends on the particular application and industrial operations, for which the device is required.
For customers, it is important to keep in mind the following factors before choosing an exacting combustible dust collection device:
  • Keeping in mind the crucial responsibilities that they deal with, it is important to purchase the device from reputed brands with a proven track record, experience and expertise.
  • Make sure to procure dust collectors from certified industrial ventilation system designers and manufacturers who follow the rules and regulations set by OSHA and NFPA.
  • It is advisable to opt for a manufacturer who is good at providing customized dust collector systems according to the client's application requirements.
Last but not the least, choose a responsible manufacturer who has served a gamut of satisfied clients with their wide range of dust collection systems, and has evolved with successful technological supremacy, perfect customer service and performance-driven and code compliant products.

Article Source: http://EzineArticles.com/8543834

Friday, May 19, 2017

How Has Computer Aided Drafting (CAD) Revolutionized Engineering Industry?


CAD, Computer Aided Design has brought about a technical revolution in the Engineering Industry. CAD Services can be classified into broad categories like Architectural Services, Structural Services, MEP and Mechanical Services. CAD for Engineers and Architects today is like Oxygen for the living. CAD Services is a boon for all companies' worldwide who would like to execute CAD projects with minimum cost and quick deliverable capacity. With the consistently growing demands in construction industry and CAD services have achieved eminence across the globe. This technology has contributed immensely in development of Construction Industry, Building and Infrastructure development, Green Building concept along with other Engineering Domains like Machine Designing, Aeronautical sheets, Transformer designing, GIS, Pressure vessel designing etc..

Engineering industry today uses CAD Services to ensure Less cost, best quality, quick turnaround time along with excellent project efficiency. CAD is no longer limited to AutoCAD. There has been a great evolution in the CAD Software too. CAD professionals globally use software which is helpful in are using latest software like AutoCAD, Revit, 3D Studio Max, Pro-E, Solid Works, Inventor, MicroStation etc to execute Designing, Drafting and Modeling projects. With the help of such software, the entire project execution cycle has come to a new arena due to CAD Services. It is now possible to visualize an entire building and it's detail even before it is completed. This is possible with the help of "Virtual Construction Modeling" also referred to as Building Information Modeling in Engineering Industry. 3D Rendering makes it possible to give any building or product a photorealistic feel before the actual construction or manufacturing of a product. This development has also caused increase in companies providing Engineering and CAD Services. With transformation of blue prints created manually to digitization of CAD Drawings, many opportunities have opened up for Architects, Engineers and Drafters.

CAD services assure absolute digitization of manual drawings to computerized drawings via scanned pdfs, hand-drawn sketches or old manual drawings. Companies are using different approaches and techniques to take utmost advantage in terms of project execution. As mentioned earlier, CAD Services are no longer limited to one particular domain or segment. Arrays of services are covered under one umbrella. Besides project execution, computerized CAD Drawings or Images are easier to maintain, save or send across to clients. There is no risk of images or drawings being damaged in course of time. Errors can be rectified easily without taking much of time and can aid to quick turnaround. In software such as Revit, a change made in one part of the model reflects in the entire model by reducing manual intervention. This also facilitates definition and extraction of individual sheets or different part of drawings and every minute detail.

These are one of the main reasons that across the globe, major construction houses or Infrastructure companies are eminently outsourcing CAD Services. This process over a period helps companies gain advantage over their competitors who do not outsource their requirements. CAD Technology has evolved into a different era in a short span of time and is constantly evolving into giving better shape to the Engineering industry. CAD Services now helps CAD companies and professionals manage their Designing Drafting or Modeling projects more efficiently. Companies offering CAD Services and companies who are constantly upgrading their technical skills will always be in an advantageous position compared to companies who still rely on traditional methods of executing projects.


Article Source: http://EzineArticles.com/?expert=Mrinste_Adams

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Tuesday, May 16, 2017

Fike Impulse Valve



IMPULSE Technology -- Efficient and Cost Effective

As with previous Fike systems, the Impulse Valve Technology continues to allow for a flexible, modular design -- not available with traditional solenoid-activated systems. Our systems can be configured to match specific application needs, while using less piping and check valves ... saving installation time and costs. The simplicity of the valve means fewer parts to maintain and greater reliability. And as a result of Fike's advanced rupture disc technology, there is less agent loss. That efficiency translates into a fire protection system with longer pipe run capability and flexible installation options.

Saturday, May 13, 2017

Different Types of Fire Alarm Systems For Your Business


There are many different fire alarm systems to choose from when it comes to protecting your business and valuable assets in the event of a fire. Not all are created equal and depending on the nature of your business there are many considerations when choosing a system that is right for you.

For most office buildings, the standard fire alarm system is adequate protection in the event of a fire and usually involves a centrally located panel that controls the system. Utilizing sprinklers to put out the fire, the sprinklers are activated when a fire is detected through the use of a smoke or heat detector. Since most smaller office buildings don't use chemicals to suffocate or smother the fire, this is usually the least expensive and cost effective solution.

For larger companies with varied work environments, the fire alarm system must be more sophisticated and designed with diversity in mind to protect not only the structure itself, but also the equipment and data it contains. In the case of a datacenter, standard sprinklers would cause significant damage to computer systems so many companies use a fire suppression system that removes oxygen from the room, effectively starving the fire. This method leaves both the equipment and data in tact and in most cases only leaves a fine powder to clean up after deployment. Since this particular method deprives the area of oxygen, there would need to be some sort of warning mechanism in place so that employees would have time to evacuate the area before deployment.

For businesses dealing with hazardous chemicals such as in the case of manufacturing, there are fire alarm systems that are specialized to effectively suppress fire that involves toxic chemicals. Understandably, there are tighter laws governing the use of these chemicals and the fire suppression technology needed to insure that any fire in this environment poses a minimal risk to employees and the public in general. Many of these chemicals can be explosive in nature when on fire and it is essential that all safety precautions possible be utilized when providing protection for the business.

Obviously the larger the business, the more complex the fire alarm system would be. Often, the system is set up to monitor and deploy only for specific zones. This way, if there were a fire in one side of the building, the sprinklers or fire suppression chemicals would only be deployed to that portion of the building. This minimizes damage to valuable equipment and furniture by fire retardant or water in locations that are untouched by the fire.

An important aspect to any fire alarm system is the human element involved. Yes, you want to make sure that assets are protected as much as possible, but you also need to consider the impact of any fire suppression deployment on anyone who might be in the location at the time of deployment. Obviously water is the safest for human exposure in the event of a fire, but safety becomes even more paramount when using chemicals. Additionally, there should be visual indicators of fire in addition to audible alarms. This way, those who are hearing or vision impaired will be notified of the fire and know that they need to evacuate the building. Most fire alarms involve the use of audible sirens or bells, but having visual indicators such as flashing lights assists those who may be hearing impaired.

Completing a careful analysis of what has higher priority in terms of needing protection in the event of a fire will help you determine which of the fire alarm systems will provide you with the protection you need while keeping your costs at a minimum. Keeping the company's essential data protected should be a high priority as equipment and furniture can be replaced but customer lists, accounting data or inventory numbers can be impossible to replace. Fire alarm systems are an essential and often legally required way to protect both your business and the people who work there in the event of a fire.

Article Source: http://EzineArticles.com/expert/Steve_Mike_Levy/1117836

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Wednesday, May 10, 2017

Is Automation Of Industry Good For Us?


The companies matters most in making more money and they are always on the lookout for ways to minimize the costs to make the profits for the products they make. This is where factory automation comes into play. A factory that relies heavily on automation minimizes their expenditure as they have not to pay the labor costs, to produce products thereby increasing profits all the way around.

For every new innovation implemented there is always a debate on the pros and cons of it. So let's discuss over here the advantages and disadvantages of the industry innovation over here.

Automation relies on programmed machines to perform tasks which were performed by a human before. One of the problems is that these machines cost in the millions of dollars, which means a very high initial investment for the company before it starts. Now the investment which is made is meant to be recovered. Now the investor's thinks to recover it fast in the mode of profits but it's necessary to get the investments back either if it's in fast or slow mode. Now it's depend on the way the production is done or starts and how the work gets completed in the right time to get it delivered to the market to earn good profits to recover the investment. So it is very important to choose the way of production to turn the organization into profits. In theory, the investors can make the investment back in a few years by not having to pay an employee to do the job, who was replaced by the machine. But what if the job becomes unnecessary? This means that they spent a lot of money that was not needed. This money can be invested in the other part of business to develop the organization, like hiring skill workers in other departments where machines can't replace human.

The other debate can be as these machines are machines which can replace man but never can replace the brain of man. It is the human who can react to any debacle happen at any time of production, but whereas the machines don't have the much knowledge to react at any debacle till the program for the machine is not structured to do so. Most of us think that the machines are perfect to replace human but it is not the case. The machines have to be updated every time a debacle occurs so that the machine is ready for the next time so that the loss does not occur next time. Whereas the human is always ready for anything and to sort out the problem anytime required.

The other biggest factors affected by the automation of the industry are the humans, because of loss of work. It takes jobs away from the people who need them badly. It does harm the economy because the more people that are out of jobs the worse the economy is. This can change the face of the region.
So there are many advantages and disadvantages of automation, but this has to be utilized limitedly for the benefit of human kind but not to worse hit the human life. Utilize it for the best cause to serve human in the best way.


Article Source: http://EzineArticles.com/expert/Ollie_Goldsmith/643284

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Sunday, May 7, 2017

The Importance Of Engineering Services and Disciplines


Our complex world continues to prosper. It continues to grow and change. The world as we know it and enjoy it is the way it is in part from engineers and the services they provide for us to enjoy. When we cross bridges, flush a toilet, run a lawn mower or enjoy the convenience of driving our car thank an engineer. The branches of engineering run far and wide. The many concentrations and extensions of engineering services allow us to enjoy the benefits we do in society.

Civil engineering is of utmost importance to allow for society to blend growth, functionality and natural environments. The designs, construction and maintenance civil engineers provide allow us to use the land without exploiting it. Within civil engineering there are several sub-disciplines. Each brings a unique twist to the discipline and helps transform the environment.

Geotechnical engineering explores the use of raw materials coming from the Earth and how using the resources will affect the environment as well as the project on a whole. As the name implies they are mainly concerned with the geological resources within a civil engineering project site. They explore, extract and process the raw substances and give analysis and recommendations based on the information collected. For instance when doing land surveys they often perform a soil analysis. If the soil analysis were to find substances within the soil that could be hazardous if leaked into a water supply a project may be moved to another plot of land.

Structural engineering is a division of civil engineering that handles issues that arise with the structures support. They ensure that a structure is stable for the environment that is built. In California buildings are built structurally sound to prevent major disasters during earthquakes. Structural engineering services also provide for buildings to support incredible winds, weather related events and different architectural engineering.

Transportation engineering ensures the safety of people and goods as they are transported via roadways, waterways, rail systems and through the air too. This includes things we take for granted such as stop lights and the way they are timed out. Engineering services provide for us to enjoy traveling safely without too much congestion and without running into one another. They also provide railway safety and air safety to allow for safe travel and design programs to allow for tracking.

Environmental engineering applies to improving, maintaining and protection of the environment we are building in and around. The services they provide are designed around the ecosystem. They apply sanitary engineering, hydraulic engineering and municipal engineering. Working together these engineering services help protect our surroundings and allow the environment and society to design a co-habitat for all the living and non living resources in it.

Civil engineering services are just one of the many that allow our society to function as it does. Engineers design, implement, maintain and provide the analysis to keep us safe and moving forward. Engineering services allow for the function of everyday life and provides solutions for the hiccups that arise.


Article Source: http://EzineArticles.com/?expert=Kevin_Germain

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Thursday, May 4, 2017

Various Dust Explosions | Dust Extraction Prevention


It may just be "dust" but check out these different types of dust explosions (coal, wood, sugar etc) in an industrial environment.

Monday, May 1, 2017

Solve Wood Dust Problems With An Industrial Dust Collector



Wood dust or sawdust is a potential problem in virtually all woodworking applications. In any type of woodworking environment, wood dust and wood shavings can lea to serious health and fire hazards. Wood dust is actually classified as a particulate airborne contaminant. A valuable tool used to control wood dust is a duct collection system. Industrial dust collectors are specifically designed to remove particulate airborne contaminants at the source.
Wood dust has been identified by the Occupational Safety and Health Administration (OSHA) as both a potential safety and health hazard. Constant exposure to wood dust can cause long-term health problems and can be an irritant to the sinuses, skin and lungs in the short-term. Woodshop owners would be wise to refer to the OSHA standards for wood dust exposure for employees.
There are many good reasons other than health for using a dust collector in woodshops. Wood burns and the dust that is created from cutting it is a serious potential fire hazard. If fine, powdery wood dust is heavily concentrated in the air and exposed to a spark, it can cause an explosion, similar to what can happen in a grain silo. If you are trying to apply smooth finishes with wood dust hanging in the air, the dust will create imperfections on the finished product. Wood dust can also have a negative effect on power tools and machinery, shortening their lifespan.
There are three primary factors to consider when designing a dust collection system for your woodshop. First, you must determine how many CFM (cubic feet per minute) of air movement is needed in your collection system to handle your shops wood dust output. Secondly, it is vital to lay-out a system that insures your shop tools, collector, and ductwork provide maximum efficiency for you requirements. The third factor is to determine whether to use a single or double stage collection system.
A single stage dust collector pulls the wood debris through an impeller and deposits it in a collection bag or bin. A double or dual stage collection system deposits the larger wood pieces and shavings in a bin before they reach the impeller. The fine wood dust passes the impeller and is collected in a storage container. This stops metal objects like nails and screws from hitting the impeller and causing a spark. Dust collection creates a static electrical charge, so all collector systems must be grounded with copper wire to prevent combustion.

Article Source: http://EzineArticles.com/426768

Friday, April 28, 2017

Finding Big Data Opportunities in Industrial Automation


Here we are in the world of Big Data and all of its possibilities. Just look at all the data we have available to us: production, maintenance, distribution, personnel, finances - real-time, historical and predictive. There is more data being collected more quickly and from more sources than ever before. We are swimming in it.

So, now what? Now that we've gathered all of this data, what does it mean to us? Personally, having reams of integers, floats, strings and timestamps in my hands doesn't make me feel any smarter. As the old adage goes: Data is not information. Data without context offers no insight. Data without structure reveals no opportunities. How do we get from data to information? How do we get from information to knowledge? And how do we get from knowledge to action?

Finding the Anomalies

The US Department of Defense employs a process known as Activity-Based Intelligence (ABI) to find useful details in large sets of data. For example, in 2013, when two bombs exploded near the finish line of the Boston Marathon, investigators immediately had at their disposal hundreds of hours of surveillance footage, cell phone photos, and time-stamped video from dozens of angles. To manually review all of this media would require thousands of man-hours - time that is obviously not available in a situation like this.

To make use of this constellation of data, investigators were forced to find a way of automating the investigation. They decided to establish a specific set of details they wanted to locate in all of these photos and videos. Namely, they were looking for any individuals at the scene of the bombing who were not running away or looked unafraid. The behavior recognition technology existed, so it was a simple matter to enter a set of variables into a program and to let the software review the footage in an effort to find the activity that matched these variables. Soon, two suspects were revealed.

While it would have been nearly impossible for human analysts to review all of this footage in a timely fashion, investigators discovered that Big Data could in fact be very useful if combined with a mechanism to compare and contrast the thousands of data points being reviewed.

A similar technique is now being employed in cancer research. A so-called "Big Mechanism" has been created to review the vast and complex medical records of cancer patients that have been established over the years to find overlapping patterns or consistencies that can lead to a new understanding of root causes or precipitating circumstances. By automating the research, we are now able to analyze data sets of much greater size and complexity than would be possible using only human analysts.

Can Similar Techniques be Employed in Industrial Automation?

Today's industrial enterprises find themselves in a situation similar to those described above. Huge amounts of data are being recorded and opportunities for improvement are known to exist, but how do we know what to look for and how do we find it? The same sort of ABI employed by the DoD may well have a place in the commercial world.

If we can review our historical process data to define the circumstances surrounding certain conditions (unplanned downtime, spikes in energy consumption, etc.), we may be able to recognize repeated patterns or anomalous activity related to these specific circumstances, thereby enabling us to take action to correct the situation before it happens again. By finding the data that stands out from the rest, detailing the characteristics of that data, and looking for those characteristics elsewhere, we may be able to pinpoint causal relationships that were previously obscure or misleading.

On the flipside, the same techniques can be employed to define the circumstances surrounding periods of extended productivity or energy efficiency. The same techniques used to discern the cause of deficiencies can be used to optimize asset performance and improve the quality and efficiency of our processes.

By creating analytic mechanisms aligned with the principles of ABI, we are able to create a safer, more efficient, more productive work environment. Of course, some of this runs counter to the way most of us are programmed to think. We tend to put more stock in consistent, reliable information, while discounting the anomalies. ABI encourages us to find the anomalies and focus on them.

The key to navigating the world of Big Data may not lie in the massive set of data, but in the tiny subset of data that teaches us about the abnormalities or anomalies we find. Look for the data points that stand out from the rest and ask yourself why. Consider the circumstances surrounding the collection of that data; can we map certain plant floor conditions to specific results?

Thus far, the Big Data movement has been a combination of hype and optimism, with very little practical value in daily operations. Some companies are finding ways to take advantage of the opportunities, while others have fallen behind.

Can you find the opportunities?


Article Source: http://EzineArticles.com/?expert=Rich_Hunzinger

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Wednesday, April 26, 2017

Our Commitment to Our Customers


Frontline Environmental are automation and control systems specialists with heavy "hands on" experience. Our emphasis is providing the customer with a single source for engineering and services related to automation, control systems, and communication technologies. Our commitment to the customer has been the cornerstone of our success. We consistently provide a broad range of clients with reliable services designed to bring in projects on time and on budget. We supply on-going technical support and instrumentation components and equipment required to maintain customer's facilities in the day to day operation. Our commitment means that we provide 24 hour emergency response service 365 days a year.

Periodically, we offer a free technical training workshop to our customers. The workshops are held at our office in Benicia, California. We provide one or more technical personnel from an equipment manufacturer and an environment for a concentrated education on a particular product or system. We have found that the workshops are well received, and provide a forum for both social and technical exchange.

As a further commitment to our customers, we offer 24 hour "Emergency Response"services 365 days a year, and routinely travel throughout the continental US, Alaska and Hawaii. Our field engineering experience and technical trouble-shooting expertise saves our customers valuable time and money by evaluating and eliminating improperly designed or tuned control schemes which can be the primary source of nuisance interruptions in the production or facility process operation.

Saturday, April 22, 2017

Reasons for Investing in an Industrial Ventilation System



Manufacturing facilities are expected to meet health and safety norms laid down by organizations like ISO. To ensure that all the necessary measures are met, many companies go for industrial ventilation systems. These help in capturing dust, smoke, vapor and other contaminants that may be harmful to employees. Industrial facilities have to take into account factors like internal and external environment, air regulation, air quality, and overall health benefits. Industrial ventilation systems provide a one stop solution to both problems.
Why invest in industrial ventilation systems?
The following are the advantages for investing in an industrial ventilation system:
  • Protection from Contaminants: Manufacturing facilities are prone to a variety of hazardous substances. These include gases, aerosols, small inhalable particles, smoke, fumes, and vapors. Continuous exposure can lead a person to suffer from illnesses such as headaches, eye irritation, chest pains, siderosis, cancer, and pulmonary edema. Its exhaust components are designed with a vacuum that easily captures the above mentioned substances with ease.
  • Economic efficiency: While one would think installing system incurs more expenses, the reality is quite the opposite. Many companies have found that investing in industrial air cleaning systems can actually bring down costs. The reason for this is, the expenses required to install and maintain the system is quite equitable. Manufacturers design their system to be self sufficient to minimize need for maintenance or human intervention.
  • Control and Regulation of Air: This is perhaps the biggest advantage of installing a system in your facility. An industrial air cleaning system gives you complete control over the airflow in the facility. It gives you the freedom to create a comfortable work environment for employees. The system can also help to change the temperature inside the facility depending on the external temperature. The employees will no longer have to bear with the extreme spikes of internal temperatures.
  • Air Quality: It improves the indoor air quality by getting rid of pollutants. It can filter and condition the air flow and prevent problems like moisture and mold issues.
  • Protection from Accidents: A variety of production operations generate combustible dusts. When these dusts interact with gaseous elements in the factory's internal atmosphere, it can lead to explosions and fires. To prevent such accidents, manufacturers design their industrial ventilation systems with dust collectors. The exhaust components are also constructed to prevent any dust particles from leaking back into the facility.
It is evident that one can reap several benefits from installation of industrial air cleaning system in a manufacturing facility.

Article Source: http://EzineArticles.com/8333831

Wednesday, April 19, 2017

4 Effective Ways of Preventing Explosions - Fire Safety Structural Protection



Explosions are a common cause of fires and a lot time and resources has been spent in coming up with the best ways of preventing an explosion ever happening. The following 4 techniques of 'Structural Prevention' involve constructing buildings in such a way that is specifically designed to prevent fires. The techniques have been proven to effectively limit the risk of explosions and fires, helping save lives in an often subtle way.
The first technique to be described is 'compartmentation'. Dividing a building into compartments or fire-tight cells using fire resistant materials can prevent the spread of fire and smoke within a building as well as the passage of vapour or dust clouds.
Fire compartment walls, floors and doors generally must provide a 60-minute resistance to fire, but this may vary depending upon the level of risk within the compartment. Walls, floors and doors subdividing such compartments generally must provide a 30-minute resistance.
Ceiling and floor voids as well as openings around pipe work and other services can allow air to feed a fire, as well as assisting in the spread of fire and smoke. Fire Stopping can be described as preventing the spread of smoke and flame by placing obstructions across air passageways.
The second effective technique is isolation. Isolation stops the explosion reaching other areas of the plant through pipes and ducts. It prevents the pressure from a primary explosion starting a secondary explosion and prevents the possibility of jets of flame issuing from long pipes. Depending upon the maximum explosion pressure, vessels may be constructed to contain the explosion. Most vessels that may be at risk of dust explosions are designed so that they will absorb the force of an explosion and not rupture.
The third technique is effective plant layout. Buildings that could be in danger of dust explosions must be designed along the same lines as any plant which has an explosion risk. The following features should be considered:
• Wherever possible, they should be isolated from other buildings
• Buildings should be preferably one storey high
• If inside, the vulnerable area of the building should be reinforced
• The rest of the areas of the plant must protected by a blast wall
• Sufficient venting to avoid structural damage from over pressure must be provided
The fourth technique is suppression. There are 3 ways to avoid creating an explosive dust cloud without modifying the dust itself:
• By adding inert gas to the atmosphere. This will reduce the amount of oxygen in the process area and thus reduce the chances of explosion
• By ensuring the dust is outside of its explosive (flammable) limits
• By adding inert dust, however this is not suitable for many industries as it contaminates the product. 

The above 4 techniques are some of the main fundamental ways of preventing loss from fires right at the first stage of building an environment to live in or to work in. Designing a structure in such a way that helps prevent fires and helps limits the potential of loss during a fire is the best way of ensuring survival in the case of a fire emergency. Further information should also be sought to learn about the additional ways of preventing loss due to fire, to ensure that all eventualities are considered.


Article Source: http://EzineArticles.com/6464399

Sunday, April 16, 2017

Dust Collection Equipment - Facts You Should Know


The presence of dust at an industrial facility can be extremely harmful to the operations and personnel working onsite. There are a myriad of hazards associated with combustible dust. Several industrial facilities in the United States have experienced fires and explosions caused by dust getting ignited, that have killed hundreds of personnel and injured many more. Dust collection equipment can help industrial and commercial facilities deal with several concerns pertaining to handling dust.

When dust abounds in the ambient air, a simple source of ignition such as a welding or brazing operation or an overheated motor could cause a catastrophe. Once a fire has started, it will invariable spread through other areas such as ventilation ducts where dust deposits are often found. Even a small explosion involving combustible dust could dislodge higher amounts of dust that has accumulated in ducts and containers. This could cause several secondary explosions that could prove to be more destructive than the primary one.

An overview of the functions of dust collection equipment

Industrial manufacturing processes mostly need high-quality dust collection systems. The American Conference of Governmental Industrial Hygienists refers to these processes as 'specific operations'. An off-the-shelf solution could miserably fail in your operations because dust collection systems have to be configured in keeping with the demands and requirements of your specific industrial operations.

These systems should be designed by a certified designer of industrial ventilation systems. If these systems are now in place in keeping with the mandates of OSHA, you will likely fail OSHA's inspection of your facility's industrial ventilation system.

A firm that is a certified industrial ventilation systems designer will also be able to offer you customized dust collector systems that adhere to the prevailing local and state codes that govern your industrial operations.

Even in situations where an existing dust collector needs to be optimized to meet the latest standards, the services of such a firm may be engaged. The best aspect of partnering with a manufacturing firm is that you can also expect ease in procuring spare parts and services at a later stage.

The applications of dust collection equipment are many. In addition to collecting combustible dust, these systems are also widely employed for the purpose of collecting fumes and hazardous material. A range of ancillary equipment is available to enhance the operations of various dust collectors. These include components such as dust capture arms, bin vent and portable dust collectors, air showers and personnel environmental booth and so on. As more and more enterprises strive to follow LEAN manufacturing concepts, the demand for dust collection equipment continues to see an upward rise.

When investing in such systems, always focus on energy efficiency and ease of operation and maintenance.

Article Source: http://EzineArticles.com/expert/Maria_J_Peter/1527637

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Thursday, April 13, 2017

Fire and Explosion Caused by Human Error and Equipment Failure



I’ve spent much of my 40+ year career in the petroleum and chemical industries. One might say I’ve pretty much seen it all when it comes to accidents. Unfortunately, I’ve have firsthand experience with the loss of good friends and coworkers due to what I call the human factor.

The human factor is at work every second of every day in every type of business and personal setting. It’s when hard working, good people get careless while performing routine everyday tasks. For whatever reason, a procedure intended to protect personnel is intentionally bypassed or carelessly forgotten and in most instances it involves only one or two steps being bypassed or forgotten that allows all of the stars to line up, and then tragedy strikes without warning which in most cases lead to serious injury and sometimes death.

I’ve spent much of my career using technology to create iron clad solutions that overcome human error and equipment failure in hazardous types of operations found in every day businesses that we are all familiar with. One such business is the loading of fuel onto large tanker trucks that take fuel to the local gas station that all of us pump into our cars. One such iron clad solution developed by Frontline Environmental addresses the more than 1500 spills that happen every day throughout the United States in truck, marine and aviation fuel loading facilities. The GuardDog™ is a patented technology designed to overcome human error and equipment failure during the loading of fuel at high transfer rates of more than 10 gallons per second. In “real-time” GuardDog™ continuously monitors the fuel delivery equipment to determine if it is performing properly or not. If not, the GuardDog™ will take a preemptive action to prevent the spill accident within 750 milliseconds. The Department of Defense and the USAF determined GuardDog™ to be 100% effective in eliminating spills over a 12 month period during a case study and real world test conducted at Travis Air Force Base. Due to its success Travis AFB has since standardized on GuardDog™ and is protected 24/7 365 days a year from spills.

For more on GuardDog™ and other bullet proof solutions that protect life, the environment and assets give me a call at 707-331-3503. 

Monday, April 10, 2017

An Overview of the Refining Process


Ever wondered how an oil refinery works? Now you can learn more about the technology involved in refining crude oil into the thousands of petroleum-based products you use everyday.

Friday, April 7, 2017

Dangers of Dust in the Workplace


Dust extraction safety codes are strictly enforced in every industry. Work area dust extraction systems remove macro and micro sized particles from the air keeping workers safe from work area hazards. Workplace safety is a high priority and a workplace that does not meet health and safety regulations can receive a heavy fine. An effective air cleaning system is an important component of any fabricating or manufacturing plant.

Dust must first be confined before it can be removed and disposed. The vacuum unit draws material towards the intake in the capture hood which is designed for particle containment. The particles are prevented from entering the workspace atmosphere and the particles collect in the removal system disposal unit for safe disposal. The system air flow must be maintained at a constant velocity in order to keep the machine from clogging with dirt.

Dust extraction machines capture, convey, and collect particulate from the air for safe disposal. The particulate is trapped by a capture hood and then conveyed through a series of ducts. The soot is then collected through a pass through filter or the fume extraction arms.

Dust related illness is a major concern because dirty air can lead to such devastating illnesses such as mesothelioma, silicosis, and asbestos lung cancer. Dirty air in the work place can lead to poor skin conditions, eye and nose damage, emphysema, and asthma, if the air is not constantly filtered. Employers are now required to make the workplace a healthy area for their employees meaning that employers must install proper air cleaning devices. Business owners will receive code violation fines if their work place does not have a proper air safety system in place.

Employers must install an exhaust ventilator to clean dirty air from the site the dirt is generated along with a dilution ventilator. Employees working in high dirt areas are required to wear dirt masks with respirators which are more effective than so called nuisance dirt masks. In order to protect skin from constant contact with soot employees must wear protective clothing.

Employees are required to have regular medical checkups in order to identify and signs of soot related illness. An employee that can show that his respiratory or skin illness is a result of employer negligence can file a work compensation claim and receive damages. The safety codes are strictly enforced in order to keep workers healthy and to limit work compensation claims.

Many people do not realize that soot can be explosive depending on the elements in the soot. Soot in a flour plant can gather in the air and become combustible. If a flame is introduced into the cloud of flour soot an explosion can occur which is another reason why soot extractors are so vital in the workplace.

Employers are required to install dust extraction systems in their workplace in order to keep workers free from soot related illnesses. Particulate can enter the airways and cause a number of health disorders such as asthma, emphysema, and even lung cancer. The dangers associated with soot, fumes, and other particulate must be taken seriously which is why companies that do not meet safety code requirements can expect heavy fines. This is why it is important to have the proper dust extraction equipment.


Article Source: http://EzineArticles.com/expert/Adriana_N./479208

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Tuesday, April 4, 2017

Refinery Processes:Blending


Blending is a process of mixing different refinery products to make finished petroleum fuels.

Saturday, April 1, 2017

Acquire Automation to Increase Manufacturing Capability


In order for your company to do an effective job of implementing automation as a tool that you can use to improve your manufacturing operation, you will need to do some real planning to acquire an effective installment of advanced automation. You need to decide if your company has the capability to go through the process of creating an advanced automation project that brings you more profits. Do you have the expertise to do it? Can you design a plan acquire automation then execute it? You have to answer these questions positively to be able to do it.

Most of the time a company will not have the proper expertise to do the technical tasks that are required to build the plan to acquire automation then execute it. This type of task requires the skills of engineers experienced in the details necessary to acquire automation in order to do it correctly. This kind of experience can only come from having been involved in the analysis of many manufacturing operations before automation is installed. It will be very troubling for your business if you build a plan to acquire automation without the assistance of those with foresight and expertise in evaluating for automation. There are many pitfalls that can be built into an automation plan that will be manifested later during the execution of the plan. You may think that building and executing the plan for automation of your manufacturing operation will save you the expense of hiring an expert to help you. Please do not fall into this trap. In an initial meeting with an experienced automation provider you will learn certain details that you may have thought were the right way to go are not after all the best choice of paths to take.

Even before you start to evaluate the automation system that you think you want to try to implement for your manufacturing operation, there may be other obstacles to getting this task done. It is good to know before you get started what you will have to overcome to actually get an automation system in place that will create savings and increase profits. The expertise of the engineers of an automation provider can give your business the right direction to go. Having the expertise of these experienced folks will probably save you from some very expensive mistakes that you might attempt in trying to do the planning and implementing on your own.

The company culture that is in place in your organization when you are about to acquire automation may have well-defined impacts on the success of the addition. It is wise for a company to set up a plan for implementation of the automation technology with the objective of easing the major changes into the corporate culture so that success can be realized. The target objective of the addition or changing of automation technology in your company should be to increase the productivity and reduce costs of operation while improving the corporate profits.

In setting up the automation in your business, you will have input into the components that will be used to bring your business into a new age. The devices that are used should give your manufacturing well-defined direction. Not only do the robotics and automation devices included require that there be speed in their coordination, but also there needs to be control. The tasks of automation control fall to the controller. The best way for your company to get the optimum work from the automation processes is to have the proper automation control supplied by a controller that is well suited to the requirements of the operation.

One of the hardest parts of moving your manufacturing operation into the current century is the process of justifying the investment to acquire automation. If your company is like most it will require that there be well-defined economic justification for a capital expenditure for automation. Normally the process of determining the payback on capital expenses is done by calculating the payback or the net present value of the project expense. The calculation is not the hard part, but determining all the costs that will need to included sometimes is difficult. The automation provider that you choose should be able to give you some very definite answers to your questions about capital expenditures and the realistic payback on your automation investment.

Your first stage of planning for automation and robotics should be a very wide view of what your market place is like, what are your requirements for automation and robotics, and what are the broad constraints that your business would have. This is the stage that you must decide what is the competitive strategy of your business. This will have a direct impact on the type of automation that you will need in your business. Certain types of automation may not be supportive of some strategies. For instance, if your company requirement is to reduce product prices, automation targeted toward the production of custom-made products may not be compatible with this plan. It will be important for you to discuss your requirements in detail with your automation provider in the planning stage. Get the right solution to fit your needs.

Depend on your automation provider to help you to answer the increased demand in the market place. It is a given that when the demand in the market place starts to rise for any given product, your company needs to be as responsive as possible to meet the demand before their competition takes away the customers for themselves.

Article Source: http://EzineArticles.com/?expert=John_F_Mitchell,_Jr

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Wednesday, March 29, 2017

Refinery Processes: Reforming


Reforming is a process that increses the amount of gasoline produced from crude oil.

Sunday, March 26, 2017

What Should Be Your Focus While Outsourcing Your Electrical Engineering Process?


Outsourcing of electrical engineering processes is picking up by the day as a majority of western firms are waking up to its benefits. However, to make this practice successful, you should be very clear about what exactly you want to achieve through this exercise. A clear focus not only assists you in deriving the desired results from outsourcing, but also enables you to run your business smoothly.

Outsourcing of electrical engineering processes can give you the desired results only if you focus on value creation rather than mere cost-effectiveness. This is because electrical engineering outsourcing is not all about cost optimization, rather it is about accessing the best talent at a reasonable price. Electrical engineering processes, in particular, call for highly qualified human resources that can understand your requirements. Besides, these processes generate huge amount of critical data and intellectual property. So, if only cost saving is on your mind, it is better not to outsource at all. This is because vendors promising the cheapest services can neither fulfill your requirements and nor can they safeguard your intellectual property.

So, to make your outsourced electrical engineering process successful, your focus should be on:

  • Creating value rather than hiring the cheapest resources: Services and products related to electrical engineering thrive on the value they add to the end customer's experience. So, whatever you offer should be the best in terms of quality and usability. You cannot achieve optimum quality unless the real people working on your outsourced process are the best human resources available. Therefore, while outsourcing your process, your focus should be on accessing the best talent in the world. These resources can create value for your products and services. If you maintain this focus while outsourcing your process, you can get outstanding results that will ultimately enhance your overall business.
  • Collaborating with the real people working on your process: Another fact that you should not lose focus of while outsourcing an electrical engineering process is that your direct involvement with the real people working on it is absolutely necessary. This is because these are high-end jobs and even a slight error can cost you millions. So, while outsourcing these processes, make sure that your vendor provides direct access to the engineers working on your process. Not only this, the service provider should expedite this mutual collaboration by providing advanced communication devices like videoconferencing, internet, web camera etc.
  • Securing your critical data: All engineering processes involve processing of critical data which in turn generate an enormous amount of intellectual property. To make your outsourcing experience successful, make sure that you keep your focus on securing your critical data and intellectual property. The vendor should assist in every possible way to do so. Ask the vendor to apply customized data security provisions for your electrical engineering process. In case of any security breach, the vendor should share the losses with you.

If you are able to keep your focus on these critical issues while outsourcing your electrical engineering process, nothing can prevent you from achieving the desired results.


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Thursday, March 23, 2017

Fike Fire Suppression Solutions



Known for quality, dependable fire protection systems, Fike continues to look for ways to improve the effectiveness of all its safety products. This video features Fike's fire suppression valve technologies: the Impulse Valve for superior performance in clean agent fire suppression systems; and the unique ProInert valve for the safest, most economical inert gas fire protection system available.

Monday, March 20, 2017

Friday, March 17, 2017

Dust Collector Systems for Industrial Manufacturing Processes


Industrial dust collectors are designed to handle high-volume dust loads in manufacturing plants or processing facilities. The presence of dust and other particles in air can prove detrimental in more ways than one, reiterating the importance of a dust collector system. For one, it leads to several respiratory problems among workers on a site or facility. The second more grave concern is that certain types of dust are very easily combustible. So a small spark could cause a major explosion as the dust floating around in the air combust.

The Occupational Safety and Health Administration has laid down several mandates pertaining to proper dust collection and disposal on an industrial or manufacturing site. Industrial manufacturing processes are referred to as 'specific operations' by the American Conference of Governmental Industrial Hygienists. Equipment configuration must be in line with rules pertaining to specific industrial operations.

What are the harmful effects of dust at a site or facility?

Numerous studies have proven that particulate matter, fumes, and dust are a hazard to the operations at an industrial facility. There are hundreds of different types of compositions of dust that can pose a very serious health hazard. These risks, if not handled in the prescribed manner, can lead to a major accident at a manufacturing facility. For instance, saw dust or fabric lint can combust in a matter of seconds. In such an environment, even the smallest open flame could cause a large accident. Overall, it wouldn't be wrong to say that the presence of a higher-than-prescribed amount of dust in the atmosphere is detrimental to both people and processes.

How does one go about installing a dust collector system?

The best way to get the job done right the first time is by enlisting the services of a professional and certified industrial ventilation systems designer. These are specialized firms that are aware of the industrial ventilation parameters laid down by OSHA. Non-compliance to these parameters would mean that the industrial ventilation system at your facility doesn't pass an OSHA inspection.

There are several firms that, in addition to designing ventilation systems, also manufacture customized dust collector systems in keeping with industry codes. And, you can also hire the services of a specialist firm for the purpose of optimizing your dust collector to enhance its performance. Other important components that form an integral part of your dust collector systems would include dust capture arms, bin vents, cartridge filters, portable dust collectors, and so on.

Finally, it is crucial to ensure that the dust collector systems at your site or facility adheres to environment-friendly standards, and that it consumes a low amount of energy. A low-energy-consumption design would translate into lower utility bills and more energy savings.

Article Source: http://EzineArticles.com/expert/Maria_J_Peter/1527637

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Tuesday, March 14, 2017

Saturday, March 11, 2017

See What's Being Said About GuardDog

"GuardDog isn’t spill prevention… It’s SPILL ELIMINATION." 

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CMSgt Joseph Mangum

"I can go home at night knowing that a truck won’t overfill at the fuel stand."

MSgt Jeffery Carlton

"Wow... The GuardDog prevented a spill day one!" 

 Eastman Chemicals Company

"When the GuardDog is on duty, the rest of us can relax." 

CMSgt Joseph Mangum

"The GuardDog allows me to sleep at night..." 

 Valero

For more information, please visit http://frontlineworldwide.com/

Wednesday, March 8, 2017

Sunday, March 5, 2017

Dust Explosions in Home and Industrial Workshops: More Common Than You Think, But Preventable


Dust, particles and fibers floating around in a home or industrial workshop can often be a lot more than just a nuisance or threat to your employees' health. Dust of various types can easily cause highly destructive dust explosions, as well, and destroy your business in a matter of seconds. And if you're found negligent (i.e. you know that you have airborne dust and did not have any or the right dust filtration system in place), your insurance may not cover anything.

Wood and other airborne dust is very similar to grain dust, and can ignite in a similar way to grain silo explosions. This can easily happen in a large or small workshop, even if you have vacuums or other collectors in place, simply because of residual dust that is left over or not captured by those vacuums or other units. Dust explosions (deflagration) typically require five conditions to be met for them to occur: 1) combustible dust, 2) dust suspended in the air at a sufficiently high concentration, 3) a confined space 4) oxygen or other oxidant, and 5) any ignition source.

Coal dust, sawdust, and magnesium dust cause a lot of dust explosions, but grain, flour, sugar, even powdered metals like aluminum and titanium can also ignite under the right conditions (above). The problem is that in many workshops, there are almost always two of the main conditions for a dust explosion being met--there's always oxygen present, dust in the air, and there are multiple ignition sources, from cigarettes to torches, sparks from machines, grinders, etc. And you don't know exactly when the proper amount of dust is in the air to facilitate an explosion - this is why they occur without warning and seemingly from 'out of nowhere'.

The best way to prevent a dust explosion is to have source capture dust extractors or air filtration units with HEPA filters in place at the machines where the dust is being produced, but also have the appropriate number of room air filtration units running as well, to clean up the residual dust in the air, and give you the Federal or State OSHA required number of clean air changes per hour (to keep the air clean and safe, and avoid hefty OSHA fines). Many business owners will use a combination of source capture units with industrial cyclone dust collectors attached to the central HVAC system, or several source capture units near the machines, and several portable dust collectors on the floor or hanging from the ceiling.

Regardless of what type of dust you have floating around in your business, it's just better to not take chances and install the proper combination of source capture, cyclone HVAC based units or portable units to ensure that the air is clean. Without the dust in the air, you pretty much can't have a dust explosion, and you'll certainly prevent employee health problems, downtime from illness, OSHA fines, and other unnecessary expenses.

Safeguard the business you've worked so hard to build and make sure that dust is being removed regularly. And for a tip, make sure the dust collectors you choose have pre-filters, which stop the larger particles from prematurely clogging the HEPA filters (extends the life of the HEPA filters and saves you money).

Article Source: http://EzineArticles.com/expert/Rex_Murphy/1150010

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Monday, February 27, 2017

An Introduction to Refining


Do you know all the ways refineries affect your daily life? This series explores the uses and science behind US refining.

Friday, February 24, 2017

Engineering Firms: How to Hire Qualified Engineering Services


Have you ever had to hire an engineering firm? If you have you know it is often a tedious process with many variables. Engineering firms come in many sizes from one consultant to firms that have consultants from all different disciplines within engineering. How do you find the right consultant for your job big or small?

There are several different types of engineers. There are primarily four main fields of engineering including civil engineering, mechanical engineering, electrical engineering and chemical engineering. Most every other type of engineering can be included in a subcategory linked to one of the main fields of engineering. Believe it or not each subcategory can easily be broken down further. This is why hiring an engineering firm is so complicated.

There are five main objectives that need to be looked at when hiring an engineering firm for your next project. Follow these tips when hiring an engineering firm to help when your manpower and expertise is not enough.

Qualifications: Ask yourself when you start looking for engineering firms what are the requirements for the project. This will make it far easier to narrow down which firm's offer services that will help you lead to the project's completion. Look into several firms qualifications and immediately eliminate any firm who you don't think will be able to fulfill the requirements set forth in the project.

Statement of Qualifications: What do you have to do when you are interviewing for a new position? You have to send a resume in attached with a cover letter proving yourself, right? Have the firms you are interested in do the same for you. Write with them giving them a short description of the project you wish to hire them for to inquire about the firm's interest and qualifications. Give them a specific date to send their interest, qualifications and references into you by.

References: Before you actually hire the firm is when you need to check around and see work that has been completed by them. Word of mouth is a valuable tool to use in hiring anyone for any project. The same holds true for engineering firms. If someone has recently had a good or bad experience with a firm they are likely to share that information with you on your quest to find an engineering firm to work with.

Spreadsheet: Once you have an established list of firms you are serious about hiring you will want to make a spreadsheet to compare the firms based on a few different areas. Some things you might consider comparing are the firm's reputation, their location in comparison to the job, experience with a project similar to yours, how they are compensated, availability of qualified personal, their schedule in comparison to your time line and other important aspects to you.

Selection: When the selections process is coming to a closed you will find that these steps have narrowed your choice down to the most appropriate firm to work on your upcoming project. You will come to a mutual agreement on the scope of the services they will provide to the project and write up a contract based on those items that have been agreed upon.

The selection of an engineering firm is never an easy task. Reward often comes with hard work and I believe this is true when hiring any individual or corporation to work with. Engineering firms should have to work hard to gain your business just as you would when looking to be hired.


Article Source: http://EzineArticles.com/?expert=Kevin_Germain

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Tuesday, February 21, 2017

Temporary Power Distribution For Greater Efficiency


Installing a temporary power system is a must for every efficient industry sector that uses electricity to cater its power supply needs. These power units make up for electricity failures and thus cover up for any losses incurred during the tenure. Nowadays, people have resorted to portable power distribution units, which as the name suggests offers the advantage of greater mobility in different places.

Whether it is a static or mobile unit, these power units are indeed indispensable. However, before installing this temporary power units make sure that you take the help of skilled technician or professionals to avoid accidents at work or at play. Also make sure with your technician to check whether it is equipped with adequate fuel storage, transformers and switchgear.

Another reason, which offers better efficiency through these units, is that you can convert one type of voltage to another. Most of the time its panels come with a power line feed, load center with breakers, transformer and outlets.

Operators make use of portable substations to transfer power from a utility or generator set to voltages and outlets that are essential for supporting multiple appliances. And the best part is that these temporary power distribution units can be customized for the benefit of the clients and customers. Most of these units are so designed using the latest technology available so that they can withstand unviable environment. Good and efficient static or portable power distribution units make sure to supply the safe distribution of temporary power all the required areas whether it is indoors or outdoors.

Portable power distribution units come in different sizes as per individual requirements. They are designed thus that each unit can be transported by using either a crane or forklift. You can buy these units even online you want to avoid the hassle of visiting a physical store.

Whether you are engaged in construction site, mining, industrial sector or any other emergency region, temporary power distribution are a must for greater efficiency. So, what are you waiting for? Go ahead and get one to makeup for the time lost during electricity failures.

Article Source: http://EzineArticles.com/?expert=Maria_W._Winslet

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Saturday, February 18, 2017

Solving The Problem Of Electric Metering For Multi-Unit Buildings



Quadlogic has provided electric submetering systems for residential and commercial customers for 25 years. Our patented Power Line Communications technology is what sets us apart. By utilizing a building's existing power lines to transmit metered data, no additional wiring or meter readers are required. Leading electrical contractors, property owners and property managers depend on the accuracy and reliability of our equipment. Our meters are also capable of receiving pulse data from water, gas and BTU meters for a complete utility metering solution.

At Frontline Environmental Technologies, we have a wide variety of solutions for many business needs. See more at http://www.FrontlineWorldwide.com

Wednesday, February 15, 2017

Industrial Automation - Help your Robotic Project Succeed


Investing in robotic equipment can be a big leap for a small business. Industrial robots have been automating tasks since 1961. The first industrial robot, the Unimate, worked with the die casting machines at a General Motors plant. In the last decade there has been a surge of robots being integrated into mid-sized and smaller companies. One reason is the growth and affordability of the used robot market. With the leaps made in controls technology, companies are upgrading robots before the current model has finished its life-span. However, the overall functionality of the six-axis articulated arm has not changed in the last decade. As companies consolidate and reorganize, the factory surplus is sold.

Automation benefits include saving money and reducing production time. Automation also leads to an increase in part quality and reliability. These are some tips to help you get started implementing automation onto your factory floor.
  1. Involve the Shop Floor Workers Consulting the workers that currently produce the part is a good starting point. This is the person who has the experience to know what works and what had not worked in the past. They often have helpful insight into the process that you can not gain by simply watching. Requesting their participation in the robotic welding project will help it be more successful. The workers who manually perform the process can provide advice on the configuration and specifications of the equipment up front, avoiding the possibility that the equipment is not as ergonomically friendly or productive as it could be. Failure to involve them disregards the insight they have gained though experience with the process.
  2.   Choose your Robot Operators and Robotic Programmers Carefully Most industrial robots are controlled by the use of teach pendants. Several of these pendants now are programmed with an interface that resembles a personal computer. An individual that is computer-literate will have less trouble learning how to instruct the robot and moving it to accomplish the desired tasks such as welding or material handling. For instance, the challenge of transforming a manual welding process to a robotic welding process is best handled by someone with a solid background in manual welding. This would be an ideal person to select for programming or operating the robotic welder. When choosing robot operators, programmers, and technicians, special consideration should be given to motivated employees that are willing to learn and advance their skills.
  3. Make Training a Priority It is important when purchasing a robot integrator to choose one that provides training on the robotic system. This allows your company to be able to fully utilize the robot and minimize later down-time due to mechanical problems. Ideally the person chosen to receive the training should be the future programmer or operator. With the proper training, the programmer should be able to reliably produce efficient and effective robot programs. Basic groundwork training is a minimum, with the real learning happening on the shop floor. Generally your robotic integrator will program your robotic system to interact with your current equipment and leave you with a turnkey solution that requires only a push of a button. It is still ideal to have trained personnel on hand should a future problem arise. Routine maintenance, such as an annual grease replenishment and battery replacement, is also an issue that you will want a trained individual to perform. Many robotic systems have been destroyed by well-meaning maintenance by individuals that do not understand the complex nature of the robotic system.
  4. Watch Part Fit-Up and Repeatability The most problematical issue with welding robots is part quality. Robotic systems are designed to repeat the same sequence of events. If the robot system has been damaged, repeatability can become an issue. Robotics systems sold feature a repeatability measurement and that should be taken into account along with payload and reach requirements. Used robots should be tested for accuracy and repeatability during the reconditioning process. When performing properly, robotic systems are more reliable and produce parts far superior in quality than manually welded parts. Touch sensing and seam tracking can be used to compensate for weld joints that are not static, but robots are limited by the laws of physics. The use of quality equipment in conjunction with robots improves the part fit-up. Attention should be paid to lasers, welding and cutting torches, welding power supplies, raw consumables, and other variables that could lead to a loss of quality in the finished product.
  5. Calculate Estimated ROI There has been a steady growth in the robot industry over the past decade. Experts predict that this growth trend will continue in future years. Welding robots are still the majority of the market, but many applications can be handled by robots. The general rule-of-thumb is that a robotic welder can do the work of four manual welders. Therefore when production is increasing, the choice to add robotic welders is easily justified. It will also improve efficiency, productivity, and part quality. Higher quality leads to a greater demand for your product. Improved efficiency will enable you to be more competitive in your market. The improved productivity will allow you to meet your production demands without a larger workforce.


Article Source: http://EzineArticles.com/?expert=Christi_Hart

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Sunday, February 12, 2017

Benefits of Gas Detection Systems and What You Need to Know


As a business owner where you send your teams to work in hazardous working conditions, you need to take all the safety protocols into consideration to ensure their safety at all times. Any company that uses gas, should take advantage of gas detection systems, which can make a significant different between life and death in the event of a gas leak or serious problem.

One of the main benefits of gas detection systems in hazardous working environments is the protection that they provide. Teams are immediately made aware of any problems, giving them the ability to evacuate the area before the problem becomes more serious. This also enables the company to send an experienced professional into the area to detect the problem and make necessary repairs. This can be beneficial in a host of industries where team's lives may be at risk should a gas leak occur.

Another benefit of gas detection systems is that you enjoy peace of mind that gas levels are constantly being monitored. In the event that gas is detected late, this can lead to serious implications, even possible death. If the teams are working with welding equipment or open flames, then the risk is increased even further than if they were just to breathe in the gas until they can get out to safety. As gas leak is exceptionally serious and you cannot take a risk with your teams working in conditions where an undetected leak can lead to serious bodily harm.

Further, you will find that gas detection systems can also help you reduce your maintenance costs now and moving forward. By knowing that your systems are running properly and there are no gas leaks, you can maintain your systems with ease. When you know there is a potential problem, you can arrange immediate repair and enjoy peace of mind that you are doing everything possible to keep your teams safe at all times.

In addition to this, one of the many benefits to installing gas detection systems at your business is that you are complying with health and safety regulations. It is your duty as a business owner to ensure that the health and safety regulations are adhered to at all times. In addition to having to comply, you also want to do it to ensure the safety of your teams at all times, which means that you are doing everything you can to ensure their safety every time they come into work and work in some of the most dangerous working environments.

When it comes to gas detection systems, there is more than simply having the system installed. You want to focus on every aspect of the team's safety, ensuring that if they are engulfed by gas, they know where to go and how to escape the dangerous situation they have found themselves in.

This is why it's advisable to find a reputable company to assist you in the planning of your gas detection systems, ensuring that you have all the procedures and products in place to reduce injury or harm to your team members. This should include alarm systems. When the gas detection system identifies a problem, it should sound an alarm which immediately tells the team that there is a problem and they need to get to safety immediately.

Further, you should consider adding lighting. If the gas detection system identifies a problem and the alarm sounds and then there is an explosion which cuts the power, you need to know your teams can still find their way out of where they are and get to safety in the shortest period of time.


Article Source: http://EzineArticles.com/expert/Nick_Aris/2120354

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