Effective building automation systems design can offer a number
of distinct advantages for building owners, occupants and facilities
managers. The most common type of automation applications maintain
lighting and comfortable temperature levels while reducing energy costs,
but automation and controls can handle many other sophisticated tasks
as well. Building control systems are only as effective as their design,
however, so it's important to identify and engage a knowledgeable and
competent engineering consultant early in the planning stages of the
The Advantages of Building Automation Technology
power of building automation systems (BAS) is such that the technology
has become almost ubiquitous today for medium-to-large commercial
facilities. From an economic perspective, BAS can significantly reduce
power use and the associated costs. Ecologically, building controls have
been proven to decrease the environmental footprint of those companies
that implement them - significantly in many cases. The frequency of
replacing costly HVAC and electrical equipment is reduced as BAS
curtails wear and tear and alerts you early to any potential problems.
Automation systems free up key facilities personnel, allowing them to
turn their attention to less mundane tasks. Finally, building occupants
enjoy a more secure environment and an increased level of comfort, even
while usage, costs and downtime drop. Today's BAS interfaces are easy to
use. Whether you have a single building or an enterprise-level
portfolio of properties, you can view status and control systems
remotely, using a desktop, laptop, tablet or even a smartphone.
A Powerful Scope of Automation Services
BAS services control some or all aspects of the facility's mechanical,
electrical and plumbing systems. On the mechanical side, this may
include boilers, chillers, air handlers, fans and heat pumps. Electrical
aspects may include security systems, lighting, CCTV, fire alarms or
building access. BAS can even monitor and control plumbing systems and
the water resources used in the facility's central plant (chilled, hot
or condensed water). Services can also be expanded to incorporate many
types of specialized technology, including communications systems,
servers and clean rooms.
Effective BAS Design for Achieving Desired Outcomes
new technology has transformed automation from the complex,
difficult-to-understand behemoths of the past, today's user-friendly
systems are more challenging than ever to design and plan. For any
customer considering or planning a remodel or new facility construction
project, a qualified BAS engineer is critical for even the earliest
phases of the project. Involving your engineer in the early stages of
design can greatly improve the cost of the project. This proactive
approach can also cut time from the schedule and, perhaps most
importantly, ensure that all aspects of the system meet your needs.
Consider using the design-build approach with your engineer, which
delivers the most benefit to the client while reducing the project cost
and time to completion. Your BAS engineering consultant can assist with
drafting construction plans and specifications and help your general
contractor select and manage those vendors and subcontractors necessary
to handle the installation and programming.
When selecting a
mechanical, electrical or automation systems engineer, look for a
professional firm that is responsive and seeks above all to understand
your needs and goals. Conducting research to find the right engineer
prior to launching your project will help ensure a successful building
automation systems design.
The world over there has been increasing awareness about the
wonders that data monitoring systems can do to improve organization
efficiency. Some of the businesses which use these systems include
traffic signals, mass transit systems, environmental control systems,
water management systems, and electric power utilities. These systems
generally speaking consist of several components such as the controls,
the user interface, the software that makes up the system, the network
to which it is connected and the communications equipment that is used,
among others. The central core of the system monitors information or
data that is generated at different points.
user-interface in data monitoring systems is extremely user-friendly.
The interface is the place where the data that is processed can be
viewed by a human operative. This interface generally consists of
controls which allow the individuals to deal with the system. SCADA
systems are among the most used of all data monitoring systems, since
they incorporate some of the best technology that is available for
improving efficiency and productivity in several businesses. The whole
system consists of a network of computers, all of which are connected to
a central command, where all the information is gathered and finally
The system works by getting inputs from a variety of
sensors that can be placed around a warehouse, factory or for that
matter any kind of workplace. The sensors job is to gather information
and then send it to a centralized computer system. A variety of
industries these days use SCADA. One of the biggest advantages with the
system is that they help process the data accurately and completely
eliminate any chance of human error. Another reason why SCADA is
assuming popularity is because the system is easy to install. The system
also works efficiently with very little intervention and is even
capable of changing small aspects of a procedure to aid smooth flow of
Data monitoring systems have become almost
imperative to the success of a variety of businesses these days. SCADA
systems for instance, with the variety of advantages that they offer can
ensures improved productivity and completely eliminate the possibility
of human error.
Dust collection systems are used for the purpose of collecting particulate contaminants that are released during various industrial processes. These particulate contaminants could be in the form of lint, sawdust, dust, and so on. This type of dust adversely affects the environment and also affects the breathability of air, causing several health hazards to personnel working at or near the site. Thus, enterprises are, as a matter of compliance, required to invest in methods to reduce the amount of dust that is released from an industrial process.
Studies have established that continued exposure to industrial dust could cause problems such as lung infections, irritation in the eye, tuberculosis, as well as cancer in some cases. There are several liabilities associated with non-compliance, and some enterprises end up paying millions of dollars for nonconformity.
Efficient dust collection systems are ones that reduce the amount of dust in the atmosphere, and also consume less energy. This, indeed, could be regarded as a true mark of efficiency.
How can you determine an efficient dust collector?
To ensure that your dust collection operations are perfect from day one, choose a firm that specializes in the deployment and maintenance of high-end dust collectors. The American Conference of Governmental Industrial Hygienists certifies certain enterprises based on their performance and track record. These certifications are clear indication of the abilities of a firm that designs industrial ventilation systems.
There are long term benefits associated with choosing reputable, certified firms. For instance, the service provider would be able to supply you with the necessary air dust collector parts and components as and when the need arises.
The next most important aspect would be energy consumption. Select firms guarantee that their dust collection systems are designed for the lowest energy consumption. This is great news for your power bills and ultimately your bottom lines.
Timely and efficient maintenance is yet another aspect that firms simply cannot afford to ignore. Often, firms charge thousands of dollars by way of maintenance charges. No matter how efficient your system is, a steep maintenance package takes away from the basic purpose of cost savings and performance efficiency. In an increasingly competitive market, enterprises cannot take the risk of going easy on these small yet important factors.
An entire dust collection system would comprise of accessories and components such as dust capture arms, vent bins, cartridge filters, duct work and so on. Each of these components needs to be high on durability and low on maintenance. Here is an overview of some of the commonly-used types of dust collection systems:
Frontline Environmental are automation and control systems specialists with heavy "hands on"
experience. Our emphasis is providing the customer with a single source
for engineering and services related to automation, control systems, and
communication technologies. Our commitment to the customer has been the
cornerstone of our success. We consistently provide a broad range of
clients with reliable services designed to bring in projects on time and
on budget. We supply on-going technical support and instrumentation
components and equipment required to maintain customer's facilities in
the day to day operation. Our commitment means that we provide 24 hour
emergency response service 365 days a year.
offer a free technical training workshop to our customers. The workshops
are held at our office in Benicia, California. We provide one or more
technical personnel from an equipment manufacturer and an environment
for a concentrated education on a particular product or system. We have
found that the workshops are well received, and provide a forum for both
social and technical exchange.
As a further commitment to our
customers, we offer 24 hour "Emergency Response"services 365 days a
year, and routinely travel throughout the continental US, Alaska and
Hawaii. Our field engineering experience and technical trouble-shooting
expertise saves our customers valuable time and money by evaluating and
eliminating improperly designed or tuned control schemes which can be
the primary source of nuisance interruptions in the production or
facility process operation.
Industrial dust collectors are designed to handle high-volume dust loads in manufacturing plants or processing facilities. The presence of dust and other particles in air can prove detrimental in more ways than one, reiterating the importance of a dust collector system. For one, it leads to several respiratory problems among workers on a site or facility. The second more grave concern is that certain types of dust are very easily combustible. So a small spark could cause a major explosion as the dust floating around in the air combust.
The Occupational Safety and Health Administration has laid down several mandates pertaining to proper dust collection and disposal on an industrial or manufacturing site. Industrial manufacturing processes are referred to as 'specific operations' by the American Conference of Governmental Industrial Hygienists. Equipment configuration must be in line with rules pertaining to specific industrial operations.
What are the harmful effects of dust at a site or facility?
Numerous studies have proven that particulate matter, fumes, and dust are a hazard to the operations at an industrial facility. There are hundreds of different types of compositions of dust that can pose a very serious health hazard. These risks, if not handled in the prescribed manner, can lead to a major accident at a manufacturing facility. For instance, saw dust or fabric lint can combust in a matter of seconds. In such an environment, even the smallest open flame could cause a large accident. Overall, it wouldn't be wrong to say that the presence of a higher-than-prescribed amount of dust in the atmosphere is detrimental to both people and processes.
How does one go about installing a dust collector system?
The best way to get the job done right the first time is by enlisting the services of a professional and certified industrial ventilation systems designer. These are specialized firms that are aware of the industrial ventilation parameters laid down by OSHA. Non-compliance to these parameters would mean that the industrial ventilation system at your facility doesn't pass an OSHA inspection.
There are several firms that, in addition to designing ventilation systems, also manufacture customized dust collector systems in keeping with industry codes. And, you can also hire the services of a specialist firm for the purpose of optimizing your dust collector to enhance its performance. Other important components that form an integral part of your dust collector systems would include dust capture arms, bin vents, cartridge filters, portable dust collectors, and so on.
Finally, it is crucial to ensure that the dust collector systems at your site or facility adheres to environment-friendly standards, and that it consumes a low amount of energy. A low-energy-consumption design would translate into lower utility bills and more energy savings.
In order for your company to do an effective job of implementing
automation as a tool that you can use to improve your manufacturing
operation, you will need to do some real planning to acquire an
effective installment of advanced automation. You need to decide if your
company has the capability to go through the process of creating an
advanced automation project that brings you more profits. Do you have
the expertise to do it? Can you design a plan acquire automation then
execute it? You have to answer these questions positively to be able to
Most of the time a company will not have the proper
expertise to do the technical tasks that are required to build the plan
to acquire automation then execute it. This type of task requires the
skills of engineers experienced in the details necessary to acquire
automation in order to do it correctly. This kind of experience can only
come from having been involved in the analysis of many manufacturing
operations before automation is installed. It will be very troubling for
your business if you build a plan to acquire automation without the
assistance of those with foresight and expertise in evaluating for
automation. There are many pitfalls that can be built into an automation
plan that will be manifested later during the execution of the plan.
You may think that building and executing the plan for automation of
your manufacturing operation will save you the expense of hiring an
expert to help you. Please do not fall into this trap. In an initial
meeting with an experienced automation provider you will learn certain
details that you may have thought were the right way to go are not after
all the best choice of paths to take.
Even before you start to
evaluate the automation system that you think you want to try to
implement for your manufacturing operation, there may be other obstacles
to getting this task done. It is good to know before you get started
what you will have to overcome to actually get an automation system in
place that will create savings and increase profits. The expertise of
the engineers of an automation provider can give your business the right
direction to go. Having the expertise of these experienced folks will
probably save you from some very expensive mistakes that you might
attempt in trying to do the planning and implementing on your own.
company culture that is in place in your organization when you are
about to acquire automation may have well-defined impacts on the success
of the addition. It is wise for a company to set up a plan for
implementation of the automation technology with the objective of easing
the major changes into the corporate culture so that success can be
realized. The target objective of the addition or changing of automation
technology in your company should be to increase the productivity and
reduce costs of operation while improving the corporate profits.
setting up the automation in your business, you will have input into
the components that will be used to bring your business into a new age.
The devices that are used should give your manufacturing well-defined
direction. Not only do the robotics and automation devices included
require that there be speed in their coordination, but also there needs
to be control. The tasks of automation control fall to the controller.
The best way for your company to get the optimum work from the
automation processes is to have the proper automation control supplied
by a controller that is well suited to the requirements of the
One of the hardest parts of moving your manufacturing
operation into the current century is the process of justifying the
investment to acquire automation. If your company is like most it will
require that there be well-defined economic justification for a capital
expenditure for automation. Normally the process of determining the
payback on capital expenses is done by calculating the payback or the
net present value of the project expense. The calculation is not the
hard part, but determining all the costs that will need to included
sometimes is difficult. The automation provider that you choose should
be able to give you some very definite answers to your questions about
capital expenditures and the realistic payback on your automation
Your first stage of planning for automation and
robotics should be a very wide view of what your market place is like,
what are your requirements for automation and robotics, and what are the
broad constraints that your business would have. This is the stage that
you must decide what is the competitive strategy of your business. This
will have a direct impact on the type of automation that you will need
in your business. Certain types of automation may not be supportive of
some strategies. For instance, if your company requirement is to reduce
product prices, automation targeted toward the production of custom-made
products may not be compatible with this plan. It will be important for
you to discuss your requirements in detail with your automation
provider in the planning stage. Get the right solution to fit your
Depend on your automation provider to help you to answer
the increased demand in the market place. It is a given that when the
demand in the market place starts to rise for any given product, your
company needs to be as responsive as possible to meet the demand before
their competition takes away the customers for themselves.
SCADA software is a term usually in reference to various control systems. SCADA (Supervisory Control and Data Acquisition) describes various computerized systems which function is: monitoring and controlling infrastructure and industrial and facility processes.SCADA software as: Industrial will pertain to refining, fabrication, production and manufacturing. Infrastructure describes private and public systems such as the treatment of water, wastewater treatment and collection, gas and oil lines, electrical power delivery, military defense sirens, and larger boarder communication systems (cable and phone are examples). Facility process pertains to buildings, ships and airports.
SCADA software has key elements. The machine-human technology is the means in which the information and data can be monitored and manipulated by a human technician. A computer system aimed at supervising and acquiring data and to send control commands. Remote units connecting various sensors and sending data. And infrastructure concerned with the communication between the supervising system and the remote units.A system which uses SCADA software coordinates in real time, but does not control in real time. In simpler terms it will manage and manipulate data in current and dynamic real time, but it won't control the process the data is used for in real time.
This is where DCS software comes into play. DCS (distributed control systems), again, in simple terms can be explained as this: This software is about gathering the data deals with process (as related to that data). DCS is usually deals with operations at one location and SCADA is used for purposes and applications covering a larger geographic area. Again, SCADA software deals with a central system watch over and handles all sites or difficult systems over vast areas. Remote units usually control all actions. As an example, the Remote Unit may control water flow through a treatment plant, but SCADA software will allow technicians to set check points for that flow. Think of it as Remote Units do the action and this software monitors the action. Various apparatus are used for the machine-human relationship. Again, this is an interface in which a human being can see and control a process which SCADA software is monitoring.
As an example, if there is a drainage system emptying water, the operator or technician can see how much water is draining, what water temperature it is at and so on. If the operator notices anything wrong, the drainage can be stopped or altered.A very important element of SCADA software deals with alarms. Since SCADA software is a monitoring system, it will see if alarm requirements are being met, and if there is potential for them not to be met. The alarm can be set by the system itself if certain elements occur or are simply not met, or by the technician or operator.
SCADA software also has a SCADA hardware element and usage. The remote units described before are able to perform tasks and their capability to do so is improving. This allows engineers to implement and design programs to be used on these remote units. Telemetry software is an element of SCADA as it allows remote gathering and reporting of data. SCADA software is now in its third phase and that is like any operating system, it is now networked. This vast and open-ended functionality makes it easier to monitor and distribute data across larger geographical areas.
This will also mean that SCADA software is accessible on the internet and able to be worked with through a variety of virtual networks. This software is a monitoring and data gathering tool used in incredibly large and complex industrial systems and infrastructure. It is a vast and complicated tool responsible for key elements of our everyday life -- from sanitized water coming out of our taps to airports transporting thousands and thousands of people daily.