Thursday, December 29, 2016

What is the SCADA System?


A SCADA (supervisory control and data acquisition) system is a system that consists of a number of remote terminal units (RTU) that collect the field data and connected back to the station master through the communication system.

Accurate and timely data (usually a real-time) provide optimization of the operation of the plant and process. Another advantage is more efficient, more reliable and more important, safe operation. All this results in the operating cost is lower compared with the previous non-automated systems.

There is a reasonable level of confusion between the definition of SCADA systems and process control systems. SCADA have additional remote control or remote operation. The question is not how 'far' - that usually means more of a distance so that the distance between the location and control of the location controlled very large direct-wire control is not useful (for example, a communication link important component of the system).

SCADA successful installation depends on using proven and reliable technology, with comprehensive and adequate training of staff in the operating system. There is a history of failed SCADA systems - factors that contribute to this system, including inadequate integration of the various components of the system.

Today hardware reliability is less of a problem, but the increasing software complexity is producing new challenges. It should be noted in passing that many operators judge a SCADA system not only by the smooth performance of the RTUs, communication links and the master station (all falling under the umbrella of SCADA system) but also the field devices (both transducers and control devices).


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Friday, December 23, 2016

Tuesday, December 20, 2016

How to Choose the Best Automation Company for Your Business


With the advent of sensor technology, industries have been able to benefit greatly in terms of increased productivity and lowered risks. Most heavy engineering industries partner with a reputed automation company to integrate different type of environment sensors in their factory units. With the help of these sensor suppliers, industrial units can reduce wastage of resources and monitor critical productivity parameters with utmost precision.

However you cannot simply chose a supplier for your sensor needs as you need have a good understanding of both the players in the market and the sensor technologies that are apt for your industry.

Before selecting an automation company to help you implement various environment sensors in your industrial unit, you need to have a check on their background. This includes:

Portfolio of successfully completed projects

The automation provider you choose should have at least been involved with a minimum of 10 high capacity industrial automation projects. This adds more credibility to their methodologies and the products used.

Use of high quality sensors

Make sure you seek the guidance of experts in the field of sensor technology to determine whether your automation partner is providing you with high grade sensors that are suited to work optimally in your industrial environments.

Check fair pricing

Make sure that your sensor automation company follows only standard market pricing for its services and products. Have a check on how sensor prices are in your local market. The best way is to invite bids for automation and compare them to see the best pricing for your business provided quality is not compromised for cost savings.

Customer service

When you are looking at sensor suppliers, you should also have a look at how good they are at offering after sales support services. Sensors usually work in high work output scenarios and are destined to require periodic maintenance and repair. So choosing a sensor supplier that has a reputation in offering good maintenance and customer service record is also a criterion.

Next up is to check the type of sensors that are needed in your industrial or commercial unit. For that you need to have a good understanding on

· Geographical location of the plant

· Infrastructure

· Business processes

· Environmental constraints

· Number of employees

· Operational resources that may interfere with sensor operations

With these points covered and if a suitable vendor meets all these requirements then you need not look any further for partnering them. Sensors always have a role in improving your industrial output's bottom line in terms of reducing wastage and improving throughput.

Make sure you entrust your sensor based automation requirements to a trusted automation company for getting the best results.

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Saturday, December 17, 2016

Data Monitoring Systems - Why Are SCADA Systems Important?


Data monitoring systems such as SCADA are becoming more and more relevant in today's business environment. SCADA which actually stands for supervisory control and data acquisition is a system that is being used by a variety of businesses nowadays. The entire system is actually a well planned network of interconnected computers. There are a number of remote terminal units that do the process of collecting data from the field and sending it to the central station master, through the network of the communication system that is in place.

One of the biggest advantages with the system in place is the fact that the top management always has timely and accurate data available to them at any time. The real time data can be used by them to optimize the operation of a plant or a business process. The system enables considerable improvement in the efficient running of a plant. Moreover, it also ensures data safety, another crucial aspect that needs to be considered by businesses today. When viewed from a company's perspective, the system is invaluable, with it lessening the operating cost quite significantly. The efficiency of the system directly translates into higher profits for businesses operating in various different sectors.

It is important that SCADA systems are used by competent staff that is well trained on using the system. There are times when companies may not pay heed to this important aspect in their eagerness to install the system. There are software complexity issues that need to addressed by the top management while they go about the process of implementing the system. The smooth running of the system needs the perfect and coordinated running of the different components that make up the system. For example, it is just not enough if the communication links are working properly, because it is also important for the transducers and control devices are also working in perfect coordination with the rest of the system.


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Thursday, December 15, 2016

Structural and Automation Engineering Services


From health, education, medicine, travel, to construction, science has touched every area thus helping us to live a better life. When it comes to construction, you may feel a bit tensed as the process is complex and requires enough effort. But with the help of some experienced professionals you can sort out this issue. Structural engineers are the professionals who can help you in making the construction project successful. If you don't have much idea about structural engineering and its function, you can read this article to know more.

Structural engineering deals with the design and pattern of the thing to be constructed. It helps to build different types of structures including towers, tunnels, bridges, buildings etc. Structural engineers are also hired for designing and analyzing different structures that resist or support various loads. This includes designing of various structural elements, for instance, floors, columns and beams of a building. These professionals ensure that the buildings are safe and they satisfy the design criteria. Performance, serviceability and safety are some of the areas where structural engineers look into. Experiential knowledge, skill and physical laws of the structural performance of materials and different materials off course plays crucial role here.

Structural engineering includes different application and functions. Among them, structural drafting service is very important. Apart from that, steel detailing service, structural design and drafting service, 3D modeling services, construction document management are certain other crucial applications of structural engineering.

These applications are very crucial in the construction industry. It is wise on your part to consult or hire a structural engineer to implement such kind of services efficiently and correctly. Structural engineers are quite knowledgeable and efficient in dealing with critical as well as easy construction cases. They are also proficient is using different improved technologies and tools for better designing and construction of buildings.

Automation engineering is another branch of engineering that deal with automation control. It refers to the engineering services that specialize in the field of automation. It offers specialized services to the customers to help in smooth functioning of different types of automation control systems. The main function of automation engineers is to measure the quality.

They are responsible to improve the quality of different products or materials in the manufacturing sector. Automation engineers are capable of testing different types of motors of different sizes, patterns and designs. These professionals can manage both DC motors and big integral motors. Both these varieties are used by the automation engineers in managing the automation control system. They can also build and design test system for different applications or purposes in the industry.


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Sunday, December 11, 2016

Solutions for Your Toughest Engineering Challenges


Do you need experts who can help revolutionize your business with:

• automation & control technologies
• renewable energy upgrades
• disaster recovery
• communications and power distribution

As a full service engineering firm, a software systems integrator, a licensed electrical contractor and a UL 508A certified industrial controls manufacturer our team provides you engineering solutions for Industrial, Manufacturing and Transportation applications.We are a single source solution for complete preventive maintenance, technical support and engineering services 24/7/365.

You can feel confident selecting Frontline Technologies for your engineering services needs we are .....
Highly rated at 97.96 by Prime Buyers Reports in ongoing customer satisfaction research, credentials and business practices.

Let us earn your confidence by delivering professional services that meet or exceed expectations.

Call us now for a consultation or to schedule an assessment at 707-747- 6251 or send an email to contact@frontlineworldwide.com

Thursday, December 8, 2016

Fike Featured on Manufacturing Marvels



On January 6, 2012, Fike Corporation was showcased in a nationally syndicated film series called "Manufacturing Marvels". Manufacturing Marvels airs on The Fox Business Network at 8:35pm EST, and is produced by award winning producers Bob and Jerry May. The 2-minute profiles spotlight selected American manufacturers, their products, and the company's manufacturing and testing processes.

Monday, December 5, 2016

Dust Explosions in Home and Industrial Workshops: More Common Than You Think, But Preventable


Dust, particles and fibers floating around in a home or industrial workshop can often be a lot more than just a nuisance or threat to your employees' health. Dust of various types can easily cause highly destructive dust explosions, as well, and destroy your business in a matter of seconds. And if you're found negligent (i.e. you know that you have airborne dust and did not have any or the right dust filtration system in place), your insurance may not cover anything.

Wood and other airborne dust is very similar to grain dust, and can ignite in a similar way to grain silo explosions. This can easily happen in a large or small workshop, even if you have vacuums or other collectors in place, simply because of residual dust that is left over or not captured by those vacuums or other units. Dust explosions (deflagration) typically require five conditions to be met for them to occur: 1) combustible dust, 2) dust suspended in the air at a sufficiently high concentration, 3) a confined space 4) oxygen or other oxidant, and 5) any ignition source.

Coal dust, sawdust, and magnesium dust cause a lot of dust explosions, but grain, flour, sugar, even powdered metals like aluminum and titanium can also ignite under the right conditions (above). The problem is that in many workshops, there are almost always two of the main conditions for a dust explosion being met--there's always oxygen present, dust in the air, and there are multiple ignition sources, from cigarettes to torches, sparks from machines, grinders, etc. And you don't know exactly when the proper amount of dust is in the air to facilitate an explosion - this is why they occur without warning and seemingly from 'out of nowhere'.

The best way to prevent a dust explosion is to have source capture dust extractors or air filtration units with HEPA filters in place at the machines where the dust is being produced, but also have the appropriate number of room air filtration units running as well, to clean up the residual dust in the air, and give you the Federal or State OSHA required number of clean air changes per hour (to keep the air clean and safe, and avoid hefty OSHA fines). Many business owners will use a combination of source capture units with industrial cyclone dust collectors attached to the central HVAC system, or several source capture units near the machines, and several portable dust collectors on the floor or hanging from the ceiling.

Regardless of what type of dust you have floating around in your business, it's just better to not take chances and install the proper combination of source capture, cyclone HVAC based units or portable units to ensure that the air is clean. Without the dust in the air, you pretty much can't have a dust explosion, and you'll certainly prevent employee health problems, downtime from illness, OSHA fines, and other unnecessary expenses.

Safeguard the business you've worked so hard to build and make sure that dust is being removed regularly. And for a tip, make sure the dust collectors you choose have pre-filters, which stop the larger particles from prematurely clogging the HEPA filters (extends the life of the HEPA filters and saves you money).

Article Source: http://EzineArticles.com/expert/Rex_Murphy/1150010

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Friday, December 2, 2016

The Key Components Behind Robotics and Automation


When you think of "robot," what do you envision? Does your robot walk upright like "C3PO" or roll like "R2D2?" Does your robot have a rigid mechanical face or an expressionistic soft face? Does it pick up objects or does it function as a robotic vacuum? Perhaps your intelligent system works in the medical field or in robotic welding. Since there are a number of different uses for robotics and automation, it's reasonable to assume there are many, many robot design options. To begin thinking about how these complex machines move, we need to look to physics, science, math and engineering.

One of the primary components used in robotic automation is the actuator, which converts stored energy into movement. Most actuators are electric motors (brushed and brushless DC motors, to be exact), although chemical and compressed air actuators exist as well. Stepper motors rotate in easy-to-control motions, commanded by a controller rather than a sensor. Piezo or Ultrasonic motors use rapidly vibrating piezo-ceramic elements, which ultimately cause motion. Air muscles work with compressed air, behaving similarly to human muscles which contract and expand. Elastic nanotubes are in experimental stages right now but appear promising, holding high levels of stored energy.

Locomotion is a key component of robotics and automation. Some prototypes roll on one to four wheels. For instance, NASA's "Robonaut" and "Urbie," Carnegie Mellon University's "Ballbot," not to mention characters like George Lucas's "R2D2" and The Jetson's "Rosie," all roll around. However, several robots like Honda's "ASIMO," can walk. The Anybot "Dexter Robot" can jump and MIT Leg Laboratory has developed complex robots that can trot, run, pace and bound. Even still, some robots, like those used in the military, are best suited for flight. Snaking motion robots have been used to save construction workers who were buried in a wreck. Essex University devised robotic fish for research purposes too. There is a place for every type of locomotion in industrial robotics.

For some, human interaction is the end-all and be-all of robotics and automation. At Disney World, the "Imagineers" developed singing, blinking, winking, emotional robots that almost seem like real people. Researchers say that the future of robots is the ability to communicate with humans through facial expressions, speech and gestures, rather than simply on predictable programmed responses. Kismet can create a range of facial expressions, which can help people interact more meaningfully with their companion bots.

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Wednesday, November 23, 2016

Happy Thanksgiving!


"Feeling gratitude and not expressing it is like wrapping a present and not giving it.
William Arthur Ward 

Have a Safe and Happy Thanksgiving!

Sunday, November 20, 2016

Building Automation Systems Design and Engineering


Effective building automation systems design can offer a number of distinct advantages for building owners, occupants and facilities managers. The most common type of automation applications maintain lighting and comfortable temperature levels while reducing energy costs, but automation and controls can handle many other sophisticated tasks as well. Building control systems are only as effective as their design, however, so it's important to identify and engage a knowledgeable and competent engineering consultant early in the planning stages of the project.

The Advantages of Building Automation Technology

The power of building automation systems (BAS) is such that the technology has become almost ubiquitous today for medium-to-large commercial facilities. From an economic perspective, BAS can significantly reduce power use and the associated costs. Ecologically, building controls have been proven to decrease the environmental footprint of those companies that implement them - significantly in many cases. The frequency of replacing costly HVAC and electrical equipment is reduced as BAS curtails wear and tear and alerts you early to any potential problems. Automation systems free up key facilities personnel, allowing them to turn their attention to less mundane tasks. Finally, building occupants enjoy a more secure environment and an increased level of comfort, even while usage, costs and downtime drop. Today's BAS interfaces are easy to use. Whether you have a single building or an enterprise-level portfolio of properties, you can view status and control systems remotely, using a desktop, laptop, tablet or even a smartphone.

A Powerful Scope of Automation Services

Typically, BAS services control some or all aspects of the facility's mechanical, electrical and plumbing systems. On the mechanical side, this may include boilers, chillers, air handlers, fans and heat pumps. Electrical aspects may include security systems, lighting, CCTV, fire alarms or building access. BAS can even monitor and control plumbing systems and the water resources used in the facility's central plant (chilled, hot or condensed water). Services can also be expanded to incorporate many types of specialized technology, including communications systems, servers and clean rooms.

Effective BAS Design for Achieving Desired Outcomes

Although new technology has transformed automation from the complex, difficult-to-understand behemoths of the past, today's user-friendly systems are more challenging than ever to design and plan. For any customer considering or planning a remodel or new facility construction project, a qualified BAS engineer is critical for even the earliest phases of the project. Involving your engineer in the early stages of design can greatly improve the cost of the project. This proactive approach can also cut time from the schedule and, perhaps most importantly, ensure that all aspects of the system meet your needs. Consider using the design-build approach with your engineer, which delivers the most benefit to the client while reducing the project cost and time to completion. Your BAS engineering consultant can assist with drafting construction plans and specifications and help your general contractor select and manage those vendors and subcontractors necessary to handle the installation and programming.

When selecting a mechanical, electrical or automation systems engineer, look for a professional firm that is responsive and seeks above all to understand your needs and goals. Conducting research to find the right engineer prior to launching your project will help ensure a successful building automation systems design.

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Thursday, November 17, 2016

Data Monitoring Systems - How SCADA Systems Help in Improving Organizational Efficiency?


The world over there has been increasing awareness about the wonders that data monitoring systems can do to improve organization efficiency. Some of the businesses which use these systems include traffic signals, mass transit systems, environmental control systems, water management systems, and electric power utilities. These systems generally speaking consist of several components such as the controls, the user interface, the software that makes up the system, the network to which it is connected and the communications equipment that is used, among others. The central core of the system monitors information or data that is generated at different points.

Typically the user-interface in data monitoring systems is extremely user-friendly. The interface is the place where the data that is processed can be viewed by a human operative. This interface generally consists of controls which allow the individuals to deal with the system. SCADA systems are among the most used of all data monitoring systems, since they incorporate some of the best technology that is available for improving efficiency and productivity in several businesses. The whole system consists of a network of computers, all of which are connected to a central command, where all the information is gathered and finally processed.

The system works by getting inputs from a variety of sensors that can be placed around a warehouse, factory or for that matter any kind of workplace. The sensors job is to gather information and then send it to a centralized computer system. A variety of industries these days use SCADA. One of the biggest advantages with the system is that they help process the data accurately and completely eliminate any chance of human error. Another reason why SCADA is assuming popularity is because the system is easy to install. The system also works efficiently with very little intervention and is even capable of changing small aspects of a procedure to aid smooth flow of the operations.

Data monitoring systems have become almost imperative to the success of a variety of businesses these days. SCADA systems for instance, with the variety of advantages that they offer can ensures improved productivity and completely eliminate the possibility of human error.


Article Source: http://EzineArticles.com/?expert=Ryan_Sarver

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Monday, November 14, 2016

Dust Collection Systems - Things You Need to Know


Dust collection systems are used for the purpose of collecting particulate contaminants that are released during various industrial processes. These particulate contaminants could be in the form of lint, sawdust, dust, and so on. This type of dust adversely affects the environment and also affects the breathability of air, causing several health hazards to personnel working at or near the site. Thus, enterprises are, as a matter of compliance, required to invest in methods to reduce the amount of dust that is released from an industrial process.

Studies have established that continued exposure to industrial dust could cause problems such as lung infections, irritation in the eye, tuberculosis, as well as cancer in some cases. There are several liabilities associated with non-compliance, and some enterprises end up paying millions of dollars for nonconformity.

Efficient dust collection systems are ones that reduce the amount of dust in the atmosphere, and also consume less energy. This, indeed, could be regarded as a true mark of efficiency.

How can you determine an efficient dust collector?

To ensure that your dust collection operations are perfect from day one, choose a firm that specializes in the deployment and maintenance of high-end dust collectors. The American Conference of Governmental Industrial Hygienists certifies certain enterprises based on their performance and track record. These certifications are clear indication of the abilities of a firm that designs industrial ventilation systems.

There are long term benefits associated with choosing reputable, certified firms. For instance, the service provider would be able to supply you with the necessary air dust collector parts and components as and when the need arises.

The next most important aspect would be energy consumption. Select firms guarantee that their dust collection systems are designed for the lowest energy consumption. This is great news for your power bills and ultimately your bottom lines.

Timely and efficient maintenance is yet another aspect that firms simply cannot afford to ignore. Often, firms charge thousands of dollars by way of maintenance charges. No matter how efficient your system is, a steep maintenance package takes away from the basic purpose of cost savings and performance efficiency. In an increasingly competitive market, enterprises cannot take the risk of going easy on these small yet important factors.

An entire dust collection system would comprise of accessories and components such as dust capture arms, vent bins, cartridge filters, duct work and so on. Each of these components needs to be high on durability and low on maintenance. Here is an overview of some of the commonly-used types of dust collection systems:

  • Combustible Dust collector-dry type and wet type
  • Dust and fume capture arms
  • Bin vent dust collectors
  • Cartridge filter dust collectors
  • Fabric filter dust collectors
  • Portable dust collectors
  • FixAir DC dust collectors
  • Personnel environment booths


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Friday, November 11, 2016

Our Commitment to Our Customers


Frontline Environmental are automation and control systems specialists with heavy "hands on" experience. Our emphasis is providing the customer with a single source for engineering and services related to automation, control systems, and communication technologies. Our commitment to the customer has been the cornerstone of our success. We consistently provide a broad range of clients with reliable services designed to bring in projects on time and on budget. We supply on-going technical support and instrumentation components and equipment required to maintain customer's facilities in the day to day operation. Our commitment means that we provide 24 hour emergency response service 365 days a year.

Periodically, we offer a free technical training workshop to our customers. The workshops are held at our office in Benicia, California. We provide one or more technical personnel from an equipment manufacturer and an environment for a concentrated education on a particular product or system. We have found that the workshops are well received, and provide a forum for both social and technical exchange.

As a further commitment to our customers, we offer 24 hour "Emergency Response"services 365 days a year, and routinely travel throughout the continental US, Alaska and Hawaii. Our field engineering experience and technical trouble-shooting expertise saves our customers valuable time and money by evaluating and eliminating improperly designed or tuned control schemes which can be the primary source of nuisance interruptions in the production or facility process operation.

Tuesday, November 8, 2016

Dust Collector Systems for Industrial Manufacturing Processes


Industrial dust collectors are designed to handle high-volume dust loads in manufacturing plants or processing facilities. The presence of dust and other particles in air can prove detrimental in more ways than one, reiterating the importance of a dust collector system. For one, it leads to several respiratory problems among workers on a site or facility. The second more grave concern is that certain types of dust are very easily combustible. So a small spark could cause a major explosion as the dust floating around in the air combust.

The Occupational Safety and Health Administration has laid down several mandates pertaining to proper dust collection and disposal on an industrial or manufacturing site. Industrial manufacturing processes are referred to as 'specific operations' by the American Conference of Governmental Industrial Hygienists. Equipment configuration must be in line with rules pertaining to specific industrial operations.

What are the harmful effects of dust at a site or facility?

Numerous studies have proven that particulate matter, fumes, and dust are a hazard to the operations at an industrial facility. There are hundreds of different types of compositions of dust that can pose a very serious health hazard. These risks, if not handled in the prescribed manner, can lead to a major accident at a manufacturing facility. For instance, saw dust or fabric lint can combust in a matter of seconds. In such an environment, even the smallest open flame could cause a large accident. Overall, it wouldn't be wrong to say that the presence of a higher-than-prescribed amount of dust in the atmosphere is detrimental to both people and processes.

How does one go about installing a dust collector system?

The best way to get the job done right the first time is by enlisting the services of a professional and certified industrial ventilation systems designer. These are specialized firms that are aware of the industrial ventilation parameters laid down by OSHA. Non-compliance to these parameters would mean that the industrial ventilation system at your facility doesn't pass an OSHA inspection.

There are several firms that, in addition to designing ventilation systems, also manufacture customized dust collector systems in keeping with industry codes. And, you can also hire the services of a specialist firm for the purpose of optimizing your dust collector to enhance its performance. Other important components that form an integral part of your dust collector systems would include dust capture arms, bin vents, cartridge filters, portable dust collectors, and so on.

Finally, it is crucial to ensure that the dust collector systems at your site or facility adheres to environment-friendly standards, and that it consumes a low amount of energy. A low-energy-consumption design would translate into lower utility bills and more energy savings.

Article Source: http://EzineArticles.com/expert/Maria_J_Peter/1527637

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Saturday, November 5, 2016

Acquire Automation to Increase Manufacturing Capability


In order for your company to do an effective job of implementing automation as a tool that you can use to improve your manufacturing operation, you will need to do some real planning to acquire an effective installment of advanced automation. You need to decide if your company has the capability to go through the process of creating an advanced automation project that brings you more profits. Do you have the expertise to do it? Can you design a plan acquire automation then execute it? You have to answer these questions positively to be able to do it.

Most of the time a company will not have the proper expertise to do the technical tasks that are required to build the plan to acquire automation then execute it. This type of task requires the skills of engineers experienced in the details necessary to acquire automation in order to do it correctly. This kind of experience can only come from having been involved in the analysis of many manufacturing operations before automation is installed. It will be very troubling for your business if you build a plan to acquire automation without the assistance of those with foresight and expertise in evaluating for automation. There are many pitfalls that can be built into an automation plan that will be manifested later during the execution of the plan. You may think that building and executing the plan for automation of your manufacturing operation will save you the expense of hiring an expert to help you. Please do not fall into this trap. In an initial meeting with an experienced automation provider you will learn certain details that you may have thought were the right way to go are not after all the best choice of paths to take.

Even before you start to evaluate the automation system that you think you want to try to implement for your manufacturing operation, there may be other obstacles to getting this task done. It is good to know before you get started what you will have to overcome to actually get an automation system in place that will create savings and increase profits. The expertise of the engineers of an automation provider can give your business the right direction to go. Having the expertise of these experienced folks will probably save you from some very expensive mistakes that you might attempt in trying to do the planning and implementing on your own.

The company culture that is in place in your organization when you are about to acquire automation may have well-defined impacts on the success of the addition. It is wise for a company to set up a plan for implementation of the automation technology with the objective of easing the major changes into the corporate culture so that success can be realized. The target objective of the addition or changing of automation technology in your company should be to increase the productivity and reduce costs of operation while improving the corporate profits.

In setting up the automation in your business, you will have input into the components that will be used to bring your business into a new age. The devices that are used should give your manufacturing well-defined direction. Not only do the robotics and automation devices included require that there be speed in their coordination, but also there needs to be control. The tasks of automation control fall to the controller. The best way for your company to get the optimum work from the automation processes is to have the proper automation control supplied by a controller that is well suited to the requirements of the operation.

One of the hardest parts of moving your manufacturing operation into the current century is the process of justifying the investment to acquire automation. If your company is like most it will require that there be well-defined economic justification for a capital expenditure for automation. Normally the process of determining the payback on capital expenses is done by calculating the payback or the net present value of the project expense. The calculation is not the hard part, but determining all the costs that will need to included sometimes is difficult. The automation provider that you choose should be able to give you some very definite answers to your questions about capital expenditures and the realistic payback on your automation investment.

Your first stage of planning for automation and robotics should be a very wide view of what your market place is like, what are your requirements for automation and robotics, and what are the broad constraints that your business would have. This is the stage that you must decide what is the competitive strategy of your business. This will have a direct impact on the type of automation that you will need in your business. Certain types of automation may not be supportive of some strategies. For instance, if your company requirement is to reduce product prices, automation targeted toward the production of custom-made products may not be compatible with this plan. It will be important for you to discuss your requirements in detail with your automation provider in the planning stage. Get the right solution to fit your needs.

Depend on your automation provider to help you to answer the increased demand in the market place. It is a given that when the demand in the market place starts to rise for any given product, your company needs to be as responsive as possible to meet the demand before their competition takes away the customers for themselves.

Article Source: http://EzineArticles.com/?expert=John_F_Mitchell,_Jr

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Friday, November 4, 2016

SCADA Software - The Ultimate Monitoring And Data Gathering Tool On The Market Today!


SCADA software is a term usually in reference to various control systems. SCADA (Supervisory Control and Data Acquisition) describes various computerized systems which function is: monitoring and controlling infrastructure and industrial and facility processes.SCADA software as: Industrial will pertain to refining, fabrication, production and manufacturing. Infrastructure describes private and public systems such as the treatment of water, wastewater treatment and collection, gas and oil lines, electrical power delivery, military defense sirens, and larger boarder communication systems (cable and phone are examples). Facility process pertains to buildings, ships and airports.

SCADA software has key elements. The machine-human technology is the means in which the information and data can be monitored and manipulated by a human technician. A computer system aimed at supervising and acquiring data and to send control commands. Remote units connecting various sensors and sending data. And infrastructure concerned with the communication between the supervising system and the remote units.A system which uses SCADA software coordinates in real time, but does not control in real time. In simpler terms it will manage and manipulate data in current and dynamic real time, but it won't control the process the data is used for in real time.

This is where DCS software comes into play. DCS (distributed control systems), again, in simple terms can be explained as this: This software is about gathering the data deals with process (as related to that data). DCS is usually deals with operations at one location and SCADA is used for purposes and applications covering a larger geographic area. Again, SCADA software deals with a central system watch over and handles all sites or difficult systems over vast areas. Remote units usually control all actions. As an example, the Remote Unit may control water flow through a treatment plant, but SCADA software will allow technicians to set check points for that flow. Think of it as Remote Units do the action and this software monitors the action. Various apparatus are used for the machine-human relationship. Again, this is an interface in which a human being can see and control a process which SCADA software is monitoring.

As an example, if there is a drainage system emptying water, the operator or technician can see how much water is draining, what water temperature it is at and so on. If the operator notices anything wrong, the drainage can be stopped or altered.A very important element of SCADA software deals with alarms. Since SCADA software is a monitoring system, it will see if alarm requirements are being met, and if there is potential for them not to be met. The alarm can be set by the system itself if certain elements occur or are simply not met, or by the technician or operator.

SCADA software also has a SCADA hardware element and usage. The remote units described before are able to perform tasks and their capability to do so is improving. This allows engineers to implement and design programs to be used on these remote units. Telemetry software is an element of SCADA as it allows remote gathering and reporting of data. SCADA software is now in its third phase and that is like any operating system, it is now networked. This vast and open-ended functionality makes it easier to monitor and distribute data across larger geographical areas.

This will also mean that SCADA software is accessible on the internet and able to be worked with through a variety of virtual networks. This software is a monitoring and data gathering tool used in incredibly large and complex industrial systems and infrastructure. It is a vast and complicated tool responsible for key elements of our everyday life -- from sanitized water coming out of our taps to airports transporting thousands and thousands of people daily.

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Sunday, October 30, 2016

Benefits of Outsourcing CAD Design Services


Computer Aided Design - CAD is used in creating, drafting, and construction plus automated documentation and 3D models. Automatic design systems generally used for designing of devices as well as all kinds of mechanical engineering and buildings.

Computer Aided Design is used in various areas such as building, architecture, mechanical, electro technical, aviation, and motor-car industry.

Nearly by the end of 60th decade of the last century CAD application in the industry Increased, this gradually strengthened with the emergence of personal computers. Initially it was used for 2D modeling, later for 3D modeling and design attained increasingly popular.

Automated design industry is simply too wide. Selecting appropriate CAD 2D design services and CAD 3D design for CAD system is a reliable method of efficient design. Following are the criteria of selecting the right system:

•Recognition of Computer Aided Design or CAD design
•Cost of CAD systems, maintaining it as well as revising it
•User-friendliness and expediency working with CAD
•Simplicity and capabilities of integration with other CAD systems
•Approximate width of the design projects 
•A horizontal library support for customary solutions is available
•Team work capabilities

Since last few years it is a general practice that design services are taken to outsourcing CAD design. Main reason of this is that CAD 2D design services and CAD 3D design services cut down on cost by outsourcing these projects to proficient work force.

Reliable outsourcing CAD design services can help you cut down on cost providing superior performance, and to get a well managed e-business infrastructure. It further helps in being more competitive as well as provides security. These days more business personnel opt for outsourcing CAD design services because here the business owner gets increases profits cutting down on costs as he does not require to invest on technical equipments, relevant paid software, and office space.

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Thursday, October 27, 2016

GuardDog™ Stops Fuel and Chemical Spills In Their Tracks



Independent Secondary Shutoff Control System® - Spill Prevention Technology

With the environment, life safety and product security in mind, we developed the proprietary patented GuardDog to continuously monitor from 1 to 2 sets of Overfill Detection and Static Ground units, from 1 to 8 individual product meter pulses, up to two vapor recovery hose pressure transducers, and from 1 to 8 individual preset pump commands per unit.

Under normal conditions the GuardDog is silent, until its predictive intelligence predicts valve failure within 750 msec of a wet probe event. Upon the predicted valve failure, it immediately leaps into action to shutdown pumps, close storage tank base valves and lock out the loading operation. It alerts management personnel of the problem and provides an opportunity for investigation. The GuardDog gives management control by not allowing loading to continue or resume until management determines that it is safe to load again by initiating a keyed system reset switch.

Not only does the GuardDog stop potential spills in their tracks, but it also sniffs out potential leaks, prevents over pressurization of cargo tank and attempted sabotage and product theft. It prevents catastrophic events while maximizing performance and minimizing false positives. The GuardDog gives management significant improvement in facility safety, security and control.

See more about this product at http://www.sgtinc.com/guarddog.html

Monday, October 24, 2016

A Guide to Finding the Right Engineering Company


If you have been trying to seek out a really good engineering company for a very long time already then it is clear that there are quite a few things you should go out of your way to take into careful consideration before you make the choice to hire any one company in particular, and the reason to do all of this is so that the company you eventually end up hiring for the project is going to be a company that will be the best of what you can afford. It can take time to find the right engineering consultants out there but at the same time it is always a good idea to take as much time as you feel you may need, since you really want to be able to say that the engineers you ended up hiring were the ones that were best for the job. Along the way it could be really helpful if you spent a bit of additional time trying to find out more about engineering companies in general, so that you would immediately know what to expect if you were offered any good deals in the future.

Remember that it is likely you will find a lot of different engineering companies out there, so at the end of the day a big part of what makes a good deal lies in being able to choose a proper company that can offer you a very high standard of service but that at the same time is going to be able to get you what you want for a lower price. This is important because depending on the size of your project and how much work needs to be done, you may end up spending a very large amount of money on engineering services, and this cost can go a long way towards ending your budget. It would therefore make sense to go out of your way to compare offers and try to see if there is any possible way that you would be able to get a special offer for services of this sort, which are certainly in very high demand in this day and age.

The very best way to make it easier for you to find a really good engineering company would be to go online and do a bit of your own research on the topic, with the intentions of learning as much as you can about engineers and what services they offer to people like yourself. This will help you a lot because you will then be able to make a selection based on a good understanding of what engineering is all about, and this can help you to make a good deal and save some money.

As you can see, it is clear that there are a great deal of things to keep in mind when you are out there on the hunt for a really good engineering company to assist you with your new project in the future.


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Friday, October 21, 2016

Good Reasons for Robotics and Manufacturing Automation


Good reasons for the use of robotics and manufacturing automation come as both positive increases of assets and capabilities and reductions to costs and efforts in the production process. Couple these together and there are very strong arguments for the implementation of robotics and manufacturing automation in any business that has any kind of production as part of its operations. Once a business looks in detail at all the increases and reductions involved here, it is very hard to argue against the use of robotics and manufacturing automation to make a manufacturer efficient.

On the reduction side, robotics and manufacturing automation can reduce overall operating costs in a plant. Such a cut in expenditures will make a business much more competitive in any market where it competes. Along side the reduction in short-term expenditures, a business that implements robotics and manufacturing automation will have reductions in its outlay for inventories. There can be a distinct reduction in inventory in progress and cuts in allocations for long-term inventories. The accuracy of robotics and manufacturing automation can also reduce the amount of waste that is generated in production, thus further cutting costs for inventory. There can be reduction in manual labor and the associated cost for accidents, sickness, and insurance.

Robotic automation can cut the turnover rate for highly skilled workers by replacing a lot of the tasks that these workers perform with automation that is very efficient. There should be a complimentary reduction in the amount of effort and expense that is incurred in the recruitment of skilled workers with robotic automation as a part of overall operations.

As for the increases that robots and manufacturing automation give to a business, there can be a definite increase in the quality of the environment where workers are required to put in their time. Robotics automation must work effectively in harsh and hazardous conditions so that employees do not have to. Robotics gives the company an increase in the compliance to safety rules and the overall health of employees. Employees are kept out of those areas that are not healthy or could cause injury or lost time.

Production rates are increased by manufacturing automation with robotics. Human operators do not have the consistent, overall high quality performance on the production line that robotics can offer. Output levels can be increased because the robotics can work continually day and night without a break, if automation is configured correctly. An increase in the accuracy of meeting the deadlines that are required by customers is achieved by the robotics in manufacturing.

Overall product quality that comes off the production line is increased by robotic automation. Tiredness, boredom, laziness, inconsistent work, and the effects of tediousness does not factor into the production that is done by robotics. Manufactured product quality is kept high and very consistent. The flexibility of manufacturing is increased with the advent of automation robotics. When the programs that control automation devices have been optimized, it is very easy to move the concentration of robotics from the production of one product to another simply by changing the program in the controller.

Automation gives a business an increase in the utilization of space required for manufacturing. The devices that are placed to do the production work on an automated line take up less space that what would have to be allocated for manual production operations. The way that the automation system is designed can squeeze a lot of work into a small space. Robotics can be mounted on the wall, on the ceiling in a multitude of ways to get the most from the space that is available for manufacturing. Confined spaces become very productive when robotics are assigned to them. As production begins every inch of the manufacturing floor space can yield some profitability.

There are just to many positive effects from the implementation and utilization of robotic automation in any manufacturing process to ignore. The costs of gaining all these capabilities has been falling over the last several years. The competitive nature that is in the market that supplies the automation devices has pushed the prices down considerably. Technology continues to drive the ability of machines higher and higher, so it would be the best consideration for manufacturers of all sizes to find the area of automation that will work best for their operation and implement automation to realize the positives for their business.


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Tuesday, October 18, 2016

About Frontline Enviromental Technologies Group, Inc.


We are specialists in automation & control technologies, communications and power distribution. We provide the industrial, petrochemical, municipal, commercial building and manufacturing communities with a single source solution for complete engineering and technical support services.

The major distinction that separates our firm from others is the combination of specialized engineering education and years of "hands on" field expertise.

We provide a comprehensive package of engineering and technical services that deliver innovative solutions for unique and difficult problems. We deliver real value, expertise and continuity to our customer's project or operation.

Our "on time" and "on budget" installations coupled with our full range of engineering and technical problem solving skills, have provided a proven track record of achievement.

Saturday, October 15, 2016

Combustible Dust: Solutions Delayed



CSB safety video about a fatal combustible dust explosion at the AL Solutions metal recycling facility in New Cumberland, West Virginia. The December 9, 2010 accident at the facility that milled and processed scrap titanium and zirconium metal killed three employees and injured a contractor.

Wednesday, October 12, 2016

Dust Collection Equipment Allows for Efficient Functioning of Your Plant


Presence of dust at an industrial facility can be extremely dangerous for not only carrying out the different operations but at the same time can also have adverse affect on the health of the persons working there. There are great many hazards associated with combustible dust, which cannot be overlooked. To overcome this situation, there are industrial dust collection equipments designed to keep your factory environment free from dust and fumes. Apart from this, a properly designed dust collection system can greatly contribute in the efficient functioning and sustainability of your plant.

Ergonomic design helps achieve environmental compliance: The equipment can be friendly in multiple of ways. In most cases, it is made up of environmentally friendly components and materials. The machine comes equipped with life-long filters and features a system that allows for recirculation of the air throughout the plant.

Properly Sized Dust Collector: The dust collector must be properly to run efficiently at the requisite airflow. If the collector is undersized, a number of problems can come into existence like rapid dropping of the operating pressure, overloading of the filters & as such frequent change out, maintenance problems and such. If any of this occurs than the operating expenditure and energy usage increases.

High pressure rating collector: Vessel strength is an important factor in the determining of explosion-protection technology and what should be the size of the equipment. A heavy-duty collector, made of thick-gauge metal and with high pressure rating, might enable you to use simple and less costly explosion-protection systems that comply with NFPA standards. Such collectors are known to survive a combustible dust explosion.

Reliable filters minimize change out frequency: No matter how high quality the equipment is, sooner or later it needs repair and servicing. Extended-life cartridge filters reduce the number of frequency required for change out. This minimizes the exposure of employees to dust saves on maintenance and disposal costs & reduces landfill impact. Many filters have media packed so tightly into the cartridge that most it are not available for filtering.

The new open-pleat design of collectors allows for optimum utilization of the media and even improves the airflow through the filter. The improved design help reduce pressure drop and at the same time allows for energy saving.

Variable frequency drive to control fan speed: There is a common misconception that a mechanical fan damper reduces collectors energy consumption. However, this is not true the variable frequency drive (VFD) controls fan speed rather more effectively. The electrical control is highly efficient in maintaining the desired airflow through the collector. The VFD not only helps reduce the utility rate but as well as the overall energy consumption.

Premium efficiency fans for additional energy savings: Wastage of energy from industrial electric motors is a common problem. The premium quality efficiency fan motors are designed to improve the energy performance of the equipment. Many electric utilities offer rebates and perks that can add extra to the savings.

Such features of dust collection equipment not only provides a clean and healthy environment for the employees but at the same time boost the productivity of your plant by manifolds.


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Sunday, October 9, 2016

Building Automation Systems Design and Engineering


Effective building automation systems design can offer a number of distinct advantages for building owners, occupants and facilities managers. The most common type of automation applications maintain lighting and comfortable temperature levels while reducing energy costs, but automation and controls can handle many other sophisticated tasks as well. Building control systems are only as effective as their design, however, so it's important to identify and engage a knowledgeable and competent engineering consultant early in the planning stages of the project.

The Advantages of Building Automation Technology

The power of building automation systems (BAS) is such that the technology has become almost ubiquitous today for medium-to-large commercial facilities. From an economic perspective, BAS can significantly reduce power use and the associated costs. Ecologically, building controls have been proven to decrease the environmental footprint of those companies that implement them - significantly in many cases. The frequency of replacing costly HVAC and electrical equipment is reduced as BAS curtails wear and tear and alerts you early to any potential problems. Automation systems free up key facilities personnel, allowing them to turn their attention to less mundane tasks. Finally, building occupants enjoy a more secure environment and an increased level of comfort, even while usage, costs and downtime drop. Today's BAS interfaces are easy to use. Whether you have a single building or an enterprise-level portfolio of properties, you can view status and control systems remotely, using a desktop, laptop, tablet or even a smartphone.

A Powerful Scope of Automation Services

Typically, BAS services control some or all aspects of the facility's mechanical, electrical and plumbing systems. On the mechanical side, this may include boilers, chillers, air handlers, fans and heat pumps. Electrical aspects may include security systems, lighting, CCTV, fire alarms or building access. BAS can even monitor and control plumbing systems and the water resources used in the facility's central plant (chilled, hot or condensed water). Services can also be expanded to incorporate many types of specialized technology, including communications systems, servers and clean rooms.

Effective BAS Design for Achieving Desired Outcomes

Although new technology has transformed automation from the complex, difficult-to-understand behemoths of the past, today's user-friendly systems are more challenging than ever to design and plan. For any customer considering or planning a remodel or new facility construction project, a qualified BAS engineer is critical for even the earliest phases of the project. Involving your engineer in the early stages of design can greatly improve the cost of the project. This proactive approach can also cut time from the schedule and, perhaps most importantly, ensure that all aspects of the system meet your needs. Consider using the design-build approach with your engineer, which delivers the most benefit to the client while reducing the project cost and time to completion. Your BAS engineering consultant can assist with drafting construction plans and specifications and help your general contractor select and manage those vendors and subcontractors necessary to handle the installation and programming.

When selecting a mechanical, electrical or automation systems engineer, look for a professional firm that is responsive and seeks above all to understand your needs and goals. Conducting research to find the right engineer prior to launching your project will help ensure a successful building automation systems design.


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Thursday, October 6, 2016

Benefits of the Industrial Automation Process and Control System


When rugged data acquisition and monitoring is needed in a variety of industrial applications, automation can provide many benefits. The technology is especially helpful in marine and offshore applications, where feedback signals, logic and switching functions can all be automated.

Automation utilizes information technologies and control systems to improve dependability and productivity. Machine automation processes can help to increase efficiency and consistency beyond a level that is possible with human effort. Automation goes one level above mechanization. While this streamlined process offers human technicians equipment to physical support to their regular tasks, the automation process decreases the need for human labor altogether. Depending on the industrial function, consistency and creation time can see a substantial increase. Optimizing drive systems to through robotic automation and control technologies can assist the manufacturing to be more efficiency and accurate.Today, energy efficiency in industrial processes is becoming more and more relevant. As energy costs continue to rise, automation can help work to decrease these costs.

Another benefit of automation includes an improvement in overall product quality. The use of automated systems also reduces the amount of time from beginning to end during the physical operations process. It provides benefits in instances where a high degree of accuracy and consistency are required. Automation can also replace the need for human workers in tasks where difficult physical labor is required. Robotic engineering can perform tasks that are simply beyond scope of human beings. Systems can be customized to ideal production without having to worry about human capital and the inherent limitations that go with it, such as physical endurance and mental concentration.

Most importantly, it can also replace the need for human workers in dangerous environments. This is especially beneficial in marine and offshore applications. Automated systems can withstand dangerous work environments and work around hazardous substances. By removing workers from these unsafe areas, and assigning them in more challenging operating and programming jobs, industrial automation improves quality of life and protects the company from costly insurance claims.

Robotic automation can also help to reduce costs. It not only can cut down on labor costs, but also can also reduce operation time and handling time significantly. It essentially allows workers to take on higher-level jobs in the automated processes. Fully integrated automation systems can provide piece of mind in knowing that not only is production efficient and reliable, but that tasks are being performed safely without putting employees at risk.


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Monday, October 3, 2016

Safeguarding Against Dust Explosions


What is a dust explosion?

Dust explosions are a result of the rapid burning of flammable mixtures, such as those found in dust clouds in a workshop environment when mixed with the surrounding air. When this mixture is combined with an ignition source, e.g. a flame, and the dust particles have gathered into a big enough group to keep the flame sustained, the dust cloud becomes combustible. Research has shown that 70% of all powders are flammable, owing to their particle size and density which allows them to sustain the flame long enough for combustion.

If the dust particles are freely moving and are heated sufficiently, this will cause a flash fire which will momentarily combust. However, if the dust particles are concentrated within a small area, such as a vent or inlet for machinery, this will cause an explosion and can result in complete destruction of the machinery and even the building.

Because it takes time for enough dust to build up and result in an explosion, proper precautions and vigilance can reduce the likelihood of an explosion from happening.

What is special about dust explosions?

The biggest cause of dust explosions is from friction and mechanical failure. Unlike gas or solvents, dust particles pose a bigger risk to workshop machinery and workers' safety. Whereas gas and solvent particles can dissipate into the air and fall below flammable levels, dust particles are heavier than air and therefore fall onto surfaces until a strong enough air current raises them back into the air where they can regroup with other dust particles. If a big enough collection of particles is made and the conditions for combustion are met, this can result in an explosion. This is why finer particles are more of a danger, because larger particles are less likely to enter the free flowing air again, whereas smaller particles are much lighter, and therefore easier for the air to carry.

This poses a very real risk for machinery such as sanders, saws, and lathes where wood waste is produced.

Invest in a Dust Extraction System

As you can see, there is plenty of reason to invest in a dust extraction system. Not only are the potential dangers to machinery and your working environment a real problem, but with all of that dust floating about in the air, improper ventilation could also affect the health of your workers and put them at undue risk.


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Friday, September 30, 2016

Various Dust Explosions | Dust Extraction Prevention


It may just be "dust" but check out these different types of dust explosions (coal, wood, sugar etc) in an industrial environment.

Tuesday, September 27, 2016

Fire and Explosion Caused by Human Error and Equipment Failure



I’ve spent much of my 40+ year career in the petroleum and chemical industries. One might say I’ve pretty much seen it all when it comes to accidents. Unfortunately, I’ve have firsthand experience with the loss of good friends and coworkers due to what I call the human factor.

The human factor is at work every second of every day in every type of business and personal setting. It’s when hard working, good people get careless while performing routine everyday tasks. For whatever reason, a procedure intended to protect personnel is intentionally bypassed or carelessly forgotten and in most instances it involves only one or two steps being bypassed or forgotten that allows all of the stars to line up, and then tragedy strikes without warning which in most cases lead to serious injury and sometimes death.

I’ve spent much of my career using technology to create iron clad solutions that overcome human error and equipment failure in hazardous types of operations found in every day businesses that we are all familiar with. One such business is the loading of fuel onto large tanker trucks that take fuel to the local gas station that all of us pump into our cars. One such iron clad solution developed by Frontline Environmental addresses the more than 1500 spills that happen every day throughout the United States in truck, marine and aviation fuel loading facilities. The GuardDog™ is a patented technology designed to overcome human error and equipment failure during the loading of fuel at high transfer rates of more than 10 gallons per second. In “real-time” GuardDog™ continuously monitors the fuel delivery equipment to determine if it is performing properly or not. If not, the GuardDog™ will take a preemptive action to prevent the spill accident within 750 milliseconds. The Department of Defense and the USAF determined GuardDog™ to be 100% effective in eliminating spills over a 12 month period during a case study and real world test conducted at Travis Air Force Base. Due to its success Travis AFB has since standardized on GuardDog™ and is protected 24/7 365 days a year from spills.

For more on GuardDog™ and other bullet proof solutions that protect life, the environment and assets give me a call at 707-331-3503. 

Saturday, September 24, 2016

Benefits of Gas Detection Systems and What You Need to Know


As a business owner where you send your teams to work in hazardous working conditions, you need to take all the safety protocols into consideration to ensure their safety at all times. Any company that uses gas, should take advantage of gas detection systems, which can make a significant different between life and death in the event of a gas leak or serious problem.

One of the main benefits of gas detection systems in hazardous working environments is the protection that they provide. Teams are immediately made aware of any problems, giving them the ability to evacuate the area before the problem becomes more serious. This also enables the company to send an experienced professional into the area to detect the problem and make necessary repairs. This can be beneficial in a host of industries where team's lives may be at risk should a gas leak occur.

Another benefit of gas detection systems is that you enjoy peace of mind that gas levels are constantly being monitored. In the event that gas is detected late, this can lead to serious implications, even possible death. If the teams are working with welding equipment or open flames, then the risk is increased even further than if they were just to breathe in the gas until they can get out to safety. As gas leak is exceptionally serious and you cannot take a risk with your teams working in conditions where an undetected leak can lead to serious bodily harm.

Further, you will find that gas detection systems can also help you reduce your maintenance costs now and moving forward. By knowing that your systems are running properly and there are no gas leaks, you can maintain your systems with ease. When you know there is a potential problem, you can arrange immediate repair and enjoy peace of mind that you are doing everything possible to keep your teams safe at all times.

In addition to this, one of the many benefits to installing gas detection systems at your business is that you are complying with health and safety regulations. It is your duty as a business owner to ensure that the health and safety regulations are adhered to at all times. In addition to having to comply, you also want to do it to ensure the safety of your teams at all times, which means that you are doing everything you can to ensure their safety every time they come into work and work in some of the most dangerous working environments.

When it comes to gas detection systems, there is more than simply having the system installed. You want to focus on every aspect of the team's safety, ensuring that if they are engulfed by gas, they know where to go and how to escape the dangerous situation they have found themselves in.

This is why it's advisable to find a reputable company to assist you in the planning of your gas detection systems, ensuring that you have all the procedures and products in place to reduce injury or harm to your team members. This should include alarm systems. When the gas detection system identifies a problem, it should sound an alarm which immediately tells the team that there is a problem and they need to get to safety immediately.

Further, you should consider adding lighting. If the gas detection system identifies a problem and the alarm sounds and then there is an explosion which cuts the power, you need to know your teams can still find their way out of where they are and get to safety in the shortest period of time.


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Wednesday, September 21, 2016

The Most Effective Industrial Dust Collection Systems


Industrial dust collection equipment is used as a form of industrial air cleaning. Most industrial dust collection systems are used in manufacturing workplaces to process large amounts of air and remove fine particles. Without effective industrial dust collection systems, airborne particles could collect in the workplace air and affect employee health as well as doing damage to the correct functioning of equipment.

There are several types of industrial dust collection systems, each with unique methods of removing dust from the air. It's difficult to pinpoint which industrial dust collection system is most effective, but read on below for the basics of each type.

Electrostatic precipitators are industrial dust collection gear that use electrostatic charges to separate dust from the incoming stream of air. The dusty air is "vacuumed" into the system, passed through the pre-filter and through the negative and positive electrodes, which in turn cause the particles to attach to the positively charged grounded electrode, or collection plate. Once the particles have been removed, the clean air passes through a second air filter and back into the room.

Media filtration industrial collection methods are used to filter dust from the incoming air stream by using a screening material or fabric. When the fabric is placed in the path of the air stream, the dust particles are trapped in the fabric, creating a "dust cake." When the dust cake increases, it actually becomes a more effective collection tool by trapping more and more particles from the incoming air.

Cyclone industrial collection systems are large central funnels attached to workplace ducts. Any airborne dust and debris is sucked into the ductwork and transported to the cyclone dust system, and then passed into a high-speed cyclone funnel to separate particles from clean air. Once the separation is complete, the particulate matter is collected in a container, while the smaller dust particles are expelled through an outside vent.

Air washers, also called wet scrubbers, are mostly used as a way to control potential dust fires or explosion risk. The air washer industrial collection method uses water to absorb fine dust particles and then removes the particles in a fine mist which is collected for removal in a clarification tank where the dust settles to the bottom.

Industrial dust collection systems are available in a variety of designs to manage the different types of workplace dust issues. Since dust can remain permanently in lung tissue and has the potential to cause workplace fires and explosions, managing dust properly is the best way to prevent health and safety problems in industrial settings. As you can see, properly chosen industrial dust collection systems are a vital part of most any industry.


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Sunday, September 18, 2016

Dust Explosions - Cool Science Experiment



Spangler Science takes a twist and turn today with young Scott Spangler combining a lesson in Colorado history with fire and explosions from his father.

Monday, September 12, 2016

Dust Collection Equipment - Facts You Should Know


The presence of dust at an industrial facility can be extremely harmful to the operations and personnel working onsite. There are a myriad of hazards associated with combustible dust. Several industrial facilities in the United States have experienced fires and explosions caused by dust getting ignited, that have killed hundreds of personnel and injured many more. Dust collection equipment can help industrial and commercial facilities deal with several concerns pertaining to handling dust.

When dust abounds in the ambient air, a simple source of ignition such as a welding or brazing operation or an overheated motor could cause a catastrophe. Once a fire has started, it will invariable spread through other areas such as ventilation ducts where dust deposits are often found. Even a small explosion involving combustible dust could dislodge higher amounts of dust that has accumulated in ducts and containers. This could cause several secondary explosions that could prove to be more destructive than the primary one.

An overview of the functions of dust collection equipment

Industrial manufacturing processes mostly need high-quality dust collection systems. The American Conference of Governmental Industrial Hygienists refers to these processes as 'specific operations'. An off-the-shelf solution could miserably fail in your operations because dust collection systems have to be configured in keeping with the demands and requirements of your specific industrial operations.

These systems should be designed by a certified designer of industrial ventilation systems. If these systems are now in place in keeping with the mandates of OSHA, you will likely fail OSHA's inspection of your facility's industrial ventilation system.

A firm that is a certified industrial ventilation systems designer will also be able to offer you customized dust collector systems that adhere to the prevailing local and state codes that govern your industrial operations.

Even in situations where an existing dust collector needs to be optimized to meet the latest standards, the services of such a firm may be engaged. The best aspect of partnering with a manufacturing firm is that you can also expect ease in procuring spare parts and services at a later stage.

The applications of dust collection equipment are many. In addition to collecting combustible dust, these systems are also widely employed for the purpose of collecting fumes and hazardous material. A range of ancillary equipment is available to enhance the operations of various dust collectors. These include components such as dust capture arms, bin vent and portable dust collectors, air showers and personnel environmental booth and so on. As more and more enterprises strive to follow LEAN manufacturing concepts, the demand for dust collection equipment continues to see an upward rise.

When investing in such systems, always focus on energy efficiency and ease of operation and maintenance.

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