Saturday, June 16, 2018

Dust Collector Systems for Industrial Manufacturing Processes


Industrial dust collectors are designed to handle high-volume dust loads in manufacturing plants or processing facilities. The presence of dust and other particles in air can prove detrimental in more ways than one, reiterating the importance of a dust collector system. For one, it leads to several respiratory problems among workers on a site or facility. The second more grave concern is that certain types of dust are very easily combustible. So a small spark could cause a major explosion as the dust floating around in the air combust.

The Occupational Safety and Health Administration has laid down several mandates pertaining to proper dust collection and disposal on an industrial or manufacturing site. Industrial manufacturing processes are referred to as 'specific operations' by the American Conference of Governmental Industrial Hygienists. Equipment configuration must be in line with rules pertaining to specific industrial operations.

What are the harmful effects of dust at a site or facility?

Numerous studies have proven that particulate matter, fumes, and dust are a hazard to the operations at an industrial facility. There are hundreds of different types of compositions of dust that can pose a very serious health hazard. These risks, if not handled in the prescribed manner, can lead to a major accident at a manufacturing facility. For instance, saw dust or fabric lint can combust in a matter of seconds. In such an environment, even the smallest open flame could cause a large accident. Overall, it wouldn't be wrong to say that the presence of a higher-than-prescribed amount of dust in the atmosphere is detrimental to both people and processes.

How does one go about installing a dust collector system?

The best way to get the job done right the first time is by enlisting the services of a professional and certified industrial ventilation systems designer. These are specialized firms that are aware of the industrial ventilation parameters laid down by OSHA. Non-compliance to these parameters would mean that the industrial ventilation system at your facility doesn't pass an OSHA inspection.

There are several firms that, in addition to designing ventilation systems, also manufacture customized dust collector systems in keeping with industry codes. And, you can also hire the services of a specialist firm for the purpose of optimizing your dust collector to enhance its performance. Other important components that form an integral part of your dust collector systems would include dust capture arms, bin vents, cartridge filters, portable dust collectors, and so on.

Finally, it is crucial to ensure that the dust collector systems at your site or facility adheres to environment-friendly standards, and that it consumes a low amount of energy. A low-energy-consumption design would translate into lower utility bills and more energy savings.

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Wednesday, June 13, 2018

Industrial Robots - A Marvel Of Engineering


Invention of Robots has brought about revolutionary changes in the field of industrial manufacturing. In the earlier part of the century humans were engaged in jobs, which were very dangerous and involved serious health hazards, but in 1956, Unimation a company founded by George Devol and Joseph F. Engelberger invented the first robot. These were initially used in industries where it was required that dangers involved in working should be reduced like in spot welding, die casting and forging and then gradually they were employed in areas requiring greater strength and accuracy than human beings.

Industrial Robots are automatic devices, which to an extent simulate the human behavior or more specifically human activity. Robots are important part of the science of Automation. Automation involves machines and computers that are capable of learning and performing various types of operations. The word robot has been derived from the Czech word "robota" meaning compulsory labor. The robots are used in industries to perform various functions like material handling, spot welding, spray painting, die casting, ironing, forging, assembly operations, palletizing, dispensing, testing, water jet cutting, picking and placing heavy goods etc.

Robots are made in various shapes and sizes and generally their load carrying capacity depends up on their size and strength. An average human sized robot is capable of carrying a load of more than 100 pounds and can also move it very quickly at the rate of +/-0.006 inches. One of their major advantages is that they can work continuously for days and years at a stretch without developing any fault. Due to this persistent accuracy robots are fast becoming indispensable part of various industrial set-ups. Most often these robots are used for repetitive painting, welding and operations like picking up and placing products into the machines.

The industrial robots can be programmed for performing a single function at a time and can only perform that particular function till they are reprogrammed. The cost of a robot is not very huge, but generally the cost of programming the robot is so high that instead of reprogramming it the manufacturers find it more economical to buy a new one for a different task. In simpler terms we can say that usually the cost of the robot is just a fraction of the cost of programming it.

Robots are made up of easily available materials. Steel, cast iron and aluminum are commonly used for making the arms and bases of robots. In mobile robots, rubber tires are fixed for smooth and quiet operation. Robots may be electronically operated and also laser or radio controlled. The exposed parts of the robot are enveloped with flexible neoprene sheaths and bellows.

The importance of robots in industries is increasing day by day and they constitute a very important part of the modern industries. Robots have made so many things possible, which could not be even thought of around 6 decades ago. They have taken the place of manual labor, especially in places where people worked in very dangerous and hazardous conditions like welding, die casting and forging. They have brought about revolutionary changes in the field of industrial manufacturing. According to a research conducted by the United Nations Economic Commission for Europe the worldwide purchase for robots is increasing at the rate of approximately 19% every year.

In recent years Robots are also being used in industries like consumer electronics and food packaging where robots outweigh the precision and quality of assembling the products as compared to work done by human hands. Earlier on some people protested the inclusion of robots in industries on the account that this will render many people unemployed. But these fears have also been allayed and the best argument in this regard has been given by economist James Miller. He says "True, the existence of automation might depress workers' wages but it shouldn't ever leave them unemployable."

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Sunday, June 10, 2018

Dust Explosions - Science Experiment



Spangler Science takes a twist and turn today with young Scott Spangler combining a lesson in Colorado history with fire and explosions from his father.

Friday, June 8, 2018

Automation Engineering Services


Automation engineering refers to the application of specialized knowledge in the field of automation control. It provides specialized services to the industries to facilitate the smooth functioning of automation control system. Automation engineering measures quality and improves quality of products in the manufacturing sector. It is the automation engineer who is capable of testing the motors of every types and sizes. He can manage both the big integral motors as well as DC motors. Both these types are used in the automation control system. Automation engineers can design and build test system and automated assembly for a number of applications in the industrial automation. These systems are very useful for the automation at cell level. Thus automation engineers are of great help in the field of manufacturing for the purpose of quality testing, computer control as well as productivity.

Engineers specialized in the field of automation control are capable in integrating the test and control hardware with software control to provide a dependable system in the industrial automation. Automation engineering makes factories capable to reach their efficiency and production goals regardless of its structure, size or system. It deals with large complicated assembly systems with various component parts, test requirements and assembly steps or even a small system. In both the cases it meets the requirements of a manufacturing unit. Automotive component testing one of the branches of automation engineering can deal with each application. It has the precise techniques and equipments to meet the demand of an industry. Under the automation engineering a tester is so designed to stand to all the required tests with accuracy and in a fixed cycle time.

In automation engineering industrial grade hardware and computers are used for testing which are efficient enough in measuring with fast data acquisitions and high precision. It thus reduces the testing time that goes in cycle. The software and control engineers in the automation engineering are highly qualified. They acquire expertise in programming languages, development platforms and different operating system platforms. They adhere to the safety guidelines while developing custom control system through concepts and documentation. Thus the automation engineering discipline has made possible the implementation of a variety of automation control and testing skills. It has helped built various building equipments for customers in various different industries.

Mechanical engineering team of automation engineering makes it sure the system of a manufacturing unit has the tools necessary to utilize fully the capabilities of the test system. Precision components and durable designs are the characteristic features of all automation engineering system.

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Tuesday, June 5, 2018

Groundwater Remediation, A Pressing Need in Today's Times


Water pollution today has reached alarming levels in most parts of the world. Surface freshwater bodies like ponds, lakes, streams and rivers have become increasingly polluted. This has resulted in groundwater becoming an important source of drinking water in many countries. In the U.S alone over half the population depends on groundwater supply for daily water needs. Groundwater is today used for a variety of purposes from agriculture to industrial, to irrigate large farms as well as in the production of goods.

Groundwater pollution causes

Increased human activities like construction and mining have resulted in pollution percolating into natural groundwater reservoirs. Some of the causes of groundwater pollution also include stagnant storm and rain water as well as surface water runoffs containing high amount of chemicals and organic waste like sewage. This results in large scale contamination of groundwater resources rendering it unfit for human use.

Groundwater remediation

Along with waste water treatment plants which seek to use recycled water, groundwater remediation has also become an important initiative to provide safe and clean water for human use as well as conserve the environment. Groundwater remediation involves specialized equipment and experience to conduct the various purification operations. Groundwater filtration involves removal of solid and dissolved impurities which includes organic material, chemical substances as well as gaseous elements.

Different remediation techniques

There are different techniques used to purify groundwater. An effective method involves use of vacuum machinery to pump out groundwater for treatment as well as extraction of gaseous vapors from ground water and soil. The method known as dual phase extraction makes use of carbon adsorption process by way of granular activated carbon filters and portable water filtration units.
Most groundwater remediation techniques use a combination of different methods for water purification depending upon the requirements. For example if the groundwater contains a high concentration of heavy metals then chemical precipitation reaction is used to ensure conversion of the metal ions into insoluble compounds. These particles are then removed by way of simple filtration or by way of settling chambers.

Activated carbon particles

Activated carbon is an important part of the purification process owing to its high surface area which causes organic impurities to chemically bind to the carbon particles. This process is known as adsorption and is highly efficient in removing dissolved organic impurities which even boiling the water does not render harmless. Active carbon is used in the form of fine granules spread out over a wire mesh to further increase their surface area for maximum effectiveness.

Groundwater remediation is an important aspect of maintaining public health and as such should be conducted at regular intervals by the concerned health authorities.


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Friday, June 1, 2018

Cutting Edge Technology and America's Pipelines


The natural gas and oil industry uses the latest and greatest technology aimed at protecting the environment and communities where we operate.

Tuesday, May 29, 2018

The Flexible Automation Processes


From the early twentieth century the modernization of the business has been adopted in some or the other way to undergo modern renovation. The old production methods have been replaced by the new concepts and new methods. These new methods are called Just in Time, industrial automation, lean manufacturing and many more. But all means the same, which have completely revolutionized the system of working in an industry comparable to the older system. This new process is in for the benefit of owners to maximize profit in less time. It is true that this is replacing the labor workers but you can spend that money on to hire new skilled workers who are required in other departments.

Through this you can bring efficiency in the procedures of working which can build your reputation in the market for good cause which can yield profits.

The automation of industries has made the function of industry smoothly without the much help of man. The automatic machine tools are run through a computerized control and in this process the industries use industrial robots for machining and handling of parts. This type of electronic design interfaced with the mechanical tools for structural working of the machines is one of the main characteristics of modern production systems. This process is the automation of the industries.

These new methods of automation were originated from the very need from the industries to adapt to a new economic situation, especially after the debacle of oil crisis in the 70s. These adoptions of new technology made the production more lightweight and flexible and have also increased the efficiency. The new techniques and new designs are being introduced to the market with an effective testing by the researchers, so that the market can easily adopt it in a well equipped manner for a better experience of efficient working. In short we can say there is no longer the way of assembling the units are done as done in the older generation. It is one click way to start these huge automated machines to do the work as a skilled worker in a very short time and in an efficient way.

The more time saved while production the more new order you can have on hand. And more work in both hands from the view of industry then more chance to earn good profits. This is what a capitalist looks out for while he invests in a market. While you do have good investments from the market on your company then you know it's a prosperous time for the growth to your organization.


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