Friday, November 24, 2017

How to Choose the Best Automation Company for Your Business


With the advent of sensor technology, industries have been able to benefit greatly in terms of increased productivity and lowered risks. Most heavy engineering industries partner with a reputed automation company to integrate different type of environment sensors in their factory units. With the help of these sensor suppliers, industrial units can reduce wastage of resources and monitor critical productivity parameters with utmost precision.

However you cannot simply chose a supplier for your sensor needs as you need have a good understanding of both the players in the market and the sensor technologies that are apt for your industry.

Before selecting an automation company to help you implement various environment sensors in your industrial unit, you need to have a check on their background. This includes:

Portfolio of successfully completed projects

The automation provider you choose should have at least been involved with a minimum of 10 high capacity industrial automation projects. This adds more credibility to their methodologies and the products used.

Use of high quality sensors

Make sure you seek the guidance of experts in the field of sensor technology to determine whether your automation partner is providing you with high grade sensors that are suited to work optimally in your industrial environments.

Check fair pricing

Make sure that your sensor automation company follows only standard market pricing for its services and products. Have a check on how sensor prices are in your local market. The best way is to invite bids for automation and compare them to see the best pricing for your business provided quality is not compromised for cost savings.

Customer service

When you are looking at sensor suppliers, you should also have a look at how good they are at offering after sales support services. Sensors usually work in high work output scenarios and are destined to require periodic maintenance and repair. So choosing a sensor supplier that has a reputation in offering good maintenance and customer service record is also a criterion.

Next up is to check the type of sensors that are needed in your industrial or commercial unit. For that you need to have a good understanding on

· Geographical location of the plant

· Infrastructure

· Business processes

· Environmental constraints

· Number of employees

· Operational resources that may interfere with sensor operations

With these points covered and if a suitable vendor meets all these requirements then you need not look any further for partnering them. Sensors always have a role in improving your industrial output's bottom line in terms of reducing wastage and improving throughput.

Make sure you entrust your sensor based automation requirements to a trusted automation company for getting the best results.

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Tuesday, November 21, 2017

Acquire Automation to Increase Manufacturing Capability


In order for your company to do an effective job of implementing automation as a tool that you can use to improve your manufacturing operation, you will need to do some real planning to acquire an effective installment of advanced automation. You need to decide if your company has the capability to go through the process of creating an advanced automation project that brings you more profits. Do you have the expertise to do it? Can you design a plan acquire automation then execute it? You have to answer these questions positively to be able to do it.

Most of the time a company will not have the proper expertise to do the technical tasks that are required to build the plan to acquire automation then execute it. This type of task requires the skills of engineers experienced in the details necessary to acquire automation in order to do it correctly. This kind of experience can only come from having been involved in the analysis of many manufacturing operations before automation is installed. It will be very troubling for your business if you build a plan to acquire automation without the assistance of those with foresight and expertise in evaluating for automation. There are many pitfalls that can be built into an automation plan that will be manifested later during the execution of the plan. You may think that building and executing the plan for automation of your manufacturing operation will save you the expense of hiring an expert to help you. Please do not fall into this trap. In an initial meeting with an experienced automation provider you will learn certain details that you may have thought were the right way to go are not after all the best choice of paths to take.

Even before you start to evaluate the automation system that you think you want to try to implement for your manufacturing operation, there may be other obstacles to getting this task done. It is good to know before you get started what you will have to overcome to actually get an automation system in place that will create savings and increase profits. The expertise of the engineers of an automation provider can give your business the right direction to go. Having the expertise of these experienced folks will probably save you from some very expensive mistakes that you might attempt in trying to do the planning and implementing on your own.

The company culture that is in place in your organization when you are about to acquire automation may have well-defined impacts on the success of the addition. It is wise for a company to set up a plan for implementation of the automation technology with the objective of easing the major changes into the corporate culture so that success can be realized. The target objective of the addition or changing of automation technology in your company should be to increase the productivity and reduce costs of operation while improving the corporate profits.

In setting up the automation in your business, you will have input into the components that will be used to bring your business into a new age. The devices that are used should give your manufacturing well-defined direction. Not only do the robotics and automation devices included require that there be speed in their coordination, but also there needs to be control. The tasks of automation control fall to the controller. The best way for your company to get the optimum work from the automation processes is to have the proper automation control supplied by a controller that is well suited to the requirements of the operation.

One of the hardest parts of moving your manufacturing operation into the current century is the process of justifying the investment to acquire automation. If your company is like most it will require that there be well-defined economic justification for a capital expenditure for automation. Normally the process of determining the payback on capital expenses is done by calculating the payback or the net present value of the project expense. The calculation is not the hard part, but determining all the costs that will need to included sometimes is difficult. The automation provider that you choose should be able to give you some very definite answers to your questions about capital expenditures and the realistic payback on your automation investment.

Your first stage of planning for automation and robotics should be a very wide view of what your market place is like, what are your requirements for automation and robotics, and what are the broad constraints that your business would have. This is the stage that you must decide what is the competitive strategy of your business. This will have a direct impact on the type of automation that you will need in your business. Certain types of automation may not be supportive of some strategies. For instance, if your company requirement is to reduce product prices, automation targeted toward the production of custom-made products may not be compatible with this plan. It will be important for you to discuss your requirements in detail with your automation provider in the planning stage. Get the right solution to fit your needs.

Depend on your automation provider to help you to answer the increased demand in the market place. It is a given that when the demand in the market place starts to rise for any given product, your company needs to be as responsive as possible to meet the demand before their competition takes away the customers for themselves.

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Saturday, November 18, 2017

Business Feasibility Study


A business feasibility study is an important primer for any entrepreneurial venture as it gives entrepreneurs insight to how well they can pull things off. As aspiring entrepreneurs, we must all be familiar with this form of research as it will become an integral part of our business lives. Feasibility studies have long been applied in order to prepare for a particular endeavor. And despite the advancements in technology we experience, nothing still beats the genius behind being able to see the future (or at least, the first few years of it).

A business feasibility study stands as the evaluation of a business proposal done to verify how difficult it will be to pursue a particular activity. It attempts to measure the complexity of the task in terms of financial and time expenditure as well as give a good estimate of the other resources that needed in order to implement the plans. Basically, what it aims at is to present a good analysis of the project in mind and its impact to society.

There are five common forms of feasibility studies. These are as follows:

1. Technology and system feasibility
This part of the study focuses on assessing if the system requirements of a certain business endeavor are possible - from input to processes, output, fields, programs and procedures. Researchers use different means to quantify if the business can handle the demand as well as see through the completion of the project using particular hardware, software, personnel and expertise.

2. Economic feasibility
This is the commonly applied feasibility analysis for business - whether pertaining to the actual establishment or just the pursuit of a new system. It is also known as the cost/benefit analysis and is directed at estimating the development and operational costs of the task at hand. It tries to compare the costs and the advantages/savings that are expected from the endeavor and determines whether the benefits outweigh the expenditures.

3. Legal Feasibility
This kind of feasibility study is aimed at finding out whether any aspect of the business plan goes against the judicial system or has legal requirements that need to be met. For example, aside from the permits, there are certain set safety standards regarding opening a new sports facility or amusement park. And all these need to be complied with in order to be fully operational.

4. Operational feasibility
Researchers and aspiring entrepreneurs should perform this type of study if they want to know how well a certain business endeavor addresses problems and meets the expected results determined from an early development phase analysis conducted.

5. Schedule feasibility
This kind of business feasibility study simply tries to foresee how long it will take for a project to be completed. It also tries to see whether or not changes can be made on the completion period if certain interventions were applied. Time is measured as it determines how reasonable a certain task is.

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Wednesday, November 15, 2017

Is National Electrical Code Compliance Required for LED Signs?


The National Electrical Code is a vital document with specific regulations on installing and operating many types of lighting, including outdoor LED signs. The guidelines are important for both sign dealers and business owners, as following the standards helps result in a correctly wired and installed LED sign that poses no risk to the property or the public. Learn more about how the National Electrical Code can affect your outdoor LED sign investment.

What Is the National Electrical Code?

The National Electric Code (NEC) is a standard set of procedures governing the safe installation and operation of electrical systems. It is an aspect of the code mandated by the National Fire Protection Association. It is not federal law, but it is used as the governing standard by which most local municipalities align their specific electrical code, though alterations may be made. The NEC is amended and updated once every three years, and most local codes also update their protocols to match.

Why Is NEC Certification Necessary?

If the NEC is not a federal law, why bother complying with the standards? First of all, even though the NEC is not mandated at a federal level, local towns have strict laws governing the installation of electrical systems in all forms and impose heavy fines if an inspection uncovers noncompliance. The business owner will be required to remove the existing wiring and start over.

Second, the NEC is the standardized national way of absolving manufacturers and business owners of liability in case of an electrical fire or malfunction. If an improperly installed electrical system causes damage, injury or death, the contractor or business owner will be held responsible. By holding all work to the NEC standard, this makes liability an impossibility.

Choosing a Sign Manufacturer and Installer

It is important for business owners looking for LED sign vendors to ask specific questions about the installation process, but also about the actual product offered before signing a contract with an LED sign company. One of the standards set forth in the NEC requires all LED sign parts to pass certification from a qualified electrical testing laboratory. The LED sign company should also focus strongly on the Occupational Safety and Health Administration's rules for electrical worker safety on the job site. If the company cannot verify the products offered meet the NEC's requirements and does not put worker safety first, move on to a different vendor.

Sign Guidelines Required for Certification

Specifically, Article 600 of the NEC discusses many types of electrical signs, including LED products. The components must be clearly labeled so service and repair workers can view the manufacturer name and trademark. All signs must be placed at least 14 feet above vehicles, and overhead conductors must be placed at least 18 feet above traffic. Many additional rules govern branch circuits, disconnects, grounding requirements, secondary circuit conductors and more. Any inspections carried out during or after LED sign installation will closely examine the compliance with current NEC standards as well as local code.

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Sunday, November 12, 2017

Fine Dust Explosion - Lycopodium Powder



Steve Spangler gives you slow-motion look at creating a ball of fire using lycopodium powder. This shows the dangers of a fine dust explosion.

Thursday, November 9, 2017

The Differences Between Software Development and Software Engineering


Software development and software engineering go hand in hand when it comes to the implementation of software. Software development deals more with the creation of the software and when this is complete, software engineering takes over with the creation of software systems. Both of these disciplines are at times interchangeable and without much difference to the layman. If you just want to have one specific piece of software designed, such as database software that will keep track of your bird watching hobby, then you'll just need software development. If, however, you want your bird watching database to be able to support multiple functions, such as delivering a report with statistics and results, then you'll more likely need the expertise of software engineering.

Software engineers will implement and design software applications through the use of many mediums. These software applications will then be used for a variety of purposes that include business practices to entertainment purposes. It is these software applications that allow users to make their time on the computer as functional and productive as possible. Types of software applications include language applications, office applications, entertainment packages, and applications for education.

The cost of hiring a software developer will be significantly less than hiring a software engineer. Before you make your final decision about what you want the software to do you need to plan you budget, your timeline, and determine what you want the end result to be. The industry of software development continues to grow each year as more and more businesses are having their own software developed for them that is specific to what they do and what they want the software to do. Most companies will already be using some type of software application, such as Office Suite, and most likely won't need another application developed for them. For most intents and purposes you'll be fine hiring a software developer for you and your business needs.


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Monday, November 6, 2017

Dust Collection Equipment Allows for Efficient Functioning of Your Plant


Presence of dust at an industrial facility can be extremely dangerous for not only carrying out the different operations but at the same time can also have adverse affect on the health of the persons working there. There are great many hazards associated with combustible dust, which cannot be overlooked. To overcome this situation, there are industrial dust collection equipments designed to keep your factory environment free from dust and fumes. Apart from this, a properly designed dust collection system can greatly contribute in the efficient functioning and sustainability of your plant.

Ergonomic design helps achieve environmental compliance: The equipment can be friendly in multiple of ways. In most cases, it is made up of environmentally friendly components and materials. The machine comes equipped with life-long filters and features a system that allows for recirculation of the air throughout the plant.

Properly Sized Dust Collector: The dust collector must be properly to run efficiently at the requisite airflow. If the collector is undersized, a number of problems can come into existence like rapid dropping of the operating pressure, overloading of the filters & as such frequent change out, maintenance problems and such. If any of this occurs than the operating expenditure and energy usage increases.

High pressure rating collector: Vessel strength is an important factor in the determining of explosion-protection technology and what should be the size of the equipment. A heavy-duty collector, made of thick-gauge metal and with high pressure rating, might enable you to use simple and less costly explosion-protection systems that comply with NFPA standards. Such collectors are known to survive a combustible dust explosion.

Reliable filters minimize change out frequency: No matter how high quality the equipment is, sooner or later it needs repair and servicing. Extended-life cartridge filters reduce the number of frequency required for change out. This minimizes the exposure of employees to dust saves on maintenance and disposal costs & reduces landfill impact. Many filters have media packed so tightly into the cartridge that most it are not available for filtering.

The new open-pleat design of collectors allows for optimum utilization of the media and even improves the airflow through the filter. The improved design help reduce pressure drop and at the same time allows for energy saving.

Variable frequency drive to control fan speed: There is a common misconception that a mechanical fan damper reduces collectors energy consumption. However, this is not true the variable frequency drive (VFD) controls fan speed rather more effectively. The electrical control is highly efficient in maintaining the desired airflow through the collector. The VFD not only helps reduce the utility rate but as well as the overall energy consumption.

Premium efficiency fans for additional energy savings: Wastage of energy from industrial electric motors is a common problem. The premium quality efficiency fan motors are designed to improve the energy performance of the equipment. Many electric utilities offer rebates and perks that can add extra to the savings.

Such features of dust collection equipment not only provides a clean and healthy environment for the employees but at the same time boost the productivity of your plant by manifolds.


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