Monday, January 15, 2018

Factors to Know and Consider About a Combustible Dust Collector and Its Importance



Industrial processes and manufacturing operations are supposed to take place in a completely safe, sound, and secure environment that will not lead to any possible danger to human life or materials. As a matter of fact, it is not possible to keep the industrial areas constantly devoid of any formation or collection of dust without the technical help of a device called combustible dust collector. Let us see how these machines provide a safer, healthier and more protected industrial area to workers and keep the manufacturing/production units away from accidents and explosions.
What is combustible dust collector and how does it work?
On a daily basis, industrial and commercial processes along with their manufacturing units release and create large amounts of industrial gases, dust, remnants, and fine particles in the form of debris. As time passes by, these elements or dirt particles get accumulated and take the form of combustible dust, which can create explosions when mixed with air. It was known to have created several fire accidents and fatal explosions in the past, and hence require effective treatment.
Combustible dust collector is a system or device that is designed strategically to help in the suction of these combustible dust particles accumulated in industrial areas, to render safety and security to the work conditions. These dust collectors are specifically built with apt and exacting configurations that enable them to handle and remove high-volume dust loads created by manufacturing processes. The device consists of a blower, a filter-cleaning system, dust-filter, and a dust removal system.
How a combustible dust collector helps maintain safety in the industrial vicinity?
There had been a number of fire accidents and combustible dust explosions that took place in the past in the vicinity of industrial plants and in the plant's dust collection system. This had raised the eyebrows of NFPA (National Fire Protection Association) and OSHA (Occupational Safety and Health Administration). Due to the increasing health hazards and rising dangers of combustible dust explosions, it became mandatory to set rules and regulations about encountering shortfalls and ways to avoid them.
Hence, manufacturers and facility owners started to think of ideas to deal with these accumulated dust that creates potentially explosive dust clouds, which leads to an explosion when comes in contact with air. Combustible dust collection system, thus comes as the most ideal and effective solution for the given problem. However, one should know that the selection of specific configurations and features of a dust collector system depends on the particular application and industrial operations, for which the device is required.
For customers, it is important to keep in mind the following factors before choosing an exacting combustible dust collection device:
  • Keeping in mind the crucial responsibilities that they deal with, it is important to purchase the device from reputed brands with a proven track record, experience and expertise.
  • Make sure to procure dust collectors from certified industrial ventilation system designers and manufacturers who follow the rules and regulations set by OSHA and NFPA.
  • It is advisable to opt for a manufacturer who is good at providing customized dust collector systems according to the client's application requirements.
Last but not the least, choose a responsible manufacturer who has served a gamut of satisfied clients with their wide range of dust collection systems, and has evolved with successful technological supremacy, perfect customer service and performance-driven and code compliant products.

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Friday, January 12, 2018

Dangers of Dust in the Workplace


Dust extraction safety codes are strictly enforced in every industry. Work area dust extraction systems remove macro and micro sized particles from the air keeping workers safe from work area hazards. Workplace safety is a high priority and a workplace that does not meet health and safety regulations can receive a heavy fine. An effective air cleaning system is an important component of any fabricating or manufacturing plant.

Dust must first be confined before it can be removed and disposed. The vacuum unit draws material towards the intake in the capture hood which is designed for particle containment. The particles are prevented from entering the workspace atmosphere and the particles collect in the removal system disposal unit for safe disposal. The system air flow must be maintained at a constant velocity in order to keep the machine from clogging with dirt.

Dust extraction machines capture, convey, and collect particulate from the air for safe disposal. The particulate is trapped by a capture hood and then conveyed through a series of ducts. The soot is then collected through a pass through filter or the fume extraction arms.

Dust related illness is a major concern because dirty air can lead to such devastating illnesses such as mesothelioma, silicosis, and asbestos lung cancer. Dirty air in the work place can lead to poor skin conditions, eye and nose damage, emphysema, and asthma, if the air is not constantly filtered. Employers are now required to make the workplace a healthy area for their employees meaning that employers must install proper air cleaning devices. Business owners will receive code violation fines if their work place does not have a proper air safety system in place.

Employers must install an exhaust ventilator to clean dirty air from the site the dirt is generated along with a dilution ventilator. Employees working in high dirt areas are required to wear dirt masks with respirators which are more effective than so called nuisance dirt masks. In order to protect skin from constant contact with soot employees must wear protective clothing.

Employees are required to have regular medical checkups in order to identify and signs of soot related illness. An employee that can show that his respiratory or skin illness is a result of employer negligence can file a work compensation claim and receive damages. The safety codes are strictly enforced in order to keep workers healthy and to limit work compensation claims.

Many people do not realize that soot can be explosive depending on the elements in the soot. Soot in a flour plant can gather in the air and become combustible. If a flame is introduced into the cloud of flour soot an explosion can occur which is another reason why soot extractors are so vital in the workplace.

Employers are required to install dust extraction systems in their workplace in order to keep workers free from soot related illnesses. Particulate can enter the airways and cause a number of health disorders such as asthma, emphysema, and even lung cancer. The dangers associated with soot, fumes, and other particulate must be taken seriously which is why companies that do not meet safety code requirements can expect heavy fines. This is why it is important to have the proper dust extraction equipment.


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Monday, January 8, 2018

Our Commitment to Our Customers


Frontline Environmental are automation and control systems specialists with heavy "hands on" experience. Our emphasis is providing the customer with a single source for engineering and services related to automation, control systems, and communication technologies. Our commitment to the customer has been the cornerstone of our success. We consistently provide a broad range of clients with reliable services designed to bring in projects on time and on budget. We supply on-going technical support and instrumentation components and equipment required to maintain customer's facilities in the day to day operation. Our commitment means that we provide 24 hour emergency response service 365 days a year.

Periodically, we offer a free technical training workshop to our customers. The workshops are held at our office in Benicia, California. We provide one or more technical personnel from an equipment manufacturer and an environment for a concentrated education on a particular product or system. We have found that the workshops are well received, and provide a forum for both social and technical exchange.

As a further commitment to our customers, we offer 24 hour "Emergency Response"services 365 days a year, and routinely travel throughout the continental US, Alaska and Hawaii. Our field engineering experience and technical trouble-shooting expertise saves our customers valuable time and money by evaluating and eliminating improperly designed or tuned control schemes which can be the primary source of nuisance interruptions in the production or facility process operation.

Friday, January 5, 2018

Automation Engineering Services


Automation engineering refers to the application of specialized knowledge in the field of automation control. It provides specialized services to the industries to facilitate the smooth functioning of automation control system. Automation engineering measures quality and improves quality of products in the manufacturing sector. It is the automation engineer who is capable of testing the motors of every types and sizes. He can manage both the big integral motors as well as DC motors. Both these types are used in the automation control system. Automation engineers can design and build test system and automated assembly for a number of applications in the industrial automation. These systems are very useful for the automation at cell level. Thus automation engineers are of great help in the field of manufacturing for the purpose of quality testing, computer control as well as productivity.

Engineers specialized in the field of automation control are capable in integrating the test and control hardware with software control to provide a dependable system in the industrial automation. Automation engineering makes factories capable to reach their efficiency and production goals regardless of its structure, size or system. It deals with large complicated assembly systems with various component parts, test requirements and assembly steps or even a small system. In both the cases it meets the requirements of a manufacturing unit. Automotive component testing one of the branches of automation engineering can deal with each application. It has the precise techniques and equipments to meet the demand of an industry. Under the automation engineering a tester is so designed to stand to all the required tests with accuracy and in a fixed cycle time.

In automation engineering industrial grade hardware and computers are used for testing which are efficient enough in measuring with fast data acquisitions and high precision. It thus reduces the testing time that goes in cycle. The software and control engineers in the automation engineering are highly qualified. They acquire expertise in programming languages, development platforms and different operating system platforms. They adhere to the safety guidelines while developing custom control system through concepts and documentation. Thus the automation engineering discipline has made possible the implementation of a variety of automation control and testing skills. It has helped built various building equipments for customers in various different industries.

Mechanical engineering team of automation engineering makes it sure the system of a manufacturing unit has the tools necessary to utilize fully the capabilities of the test system. Precision components and durable designs are the characteristic features of all automation engineering system.

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Tuesday, January 2, 2018

Reasons for Investing in an Industrial Ventilation System



Manufacturing facilities are expected to meet health and safety norms laid down by organizations like ISO. To ensure that all the necessary measures are met, many companies go for industrial ventilation systems. These help in capturing dust, smoke, vapor and other contaminants that may be harmful to employees. Industrial facilities have to take into account factors like internal and external environment, air regulation, air quality, and overall health benefits. Industrial ventilation systems provide a one stop solution to both problems.
Why invest in industrial ventilation systems?
The following are the advantages for investing in an industrial ventilation system:
  • Protection from Contaminants: Manufacturing facilities are prone to a variety of hazardous substances. These include gases, aerosols, small inhalable particles, smoke, fumes, and vapors. Continuous exposure can lead a person to suffer from illnesses such as headaches, eye irritation, chest pains, siderosis, cancer, and pulmonary edema. Its exhaust components are designed with a vacuum that easily captures the above mentioned substances with ease.
  • Economic efficiency: While one would think installing system incurs more expenses, the reality is quite the opposite. Many companies have found that investing in industrial air cleaning systems can actually bring down costs. The reason for this is, the expenses required to install and maintain the system is quite equitable. Manufacturers design their system to be self sufficient to minimize need for maintenance or human intervention.
  • Control and Regulation of Air: This is perhaps the biggest advantage of installing a system in your facility. An industrial air cleaning system gives you complete control over the airflow in the facility. It gives you the freedom to create a comfortable work environment for employees. The system can also help to change the temperature inside the facility depending on the external temperature. The employees will no longer have to bear with the extreme spikes of internal temperatures.
  • Air Quality: It improves the indoor air quality by getting rid of pollutants. It can filter and condition the air flow and prevent problems like moisture and mold issues.
  • Protection from Accidents: A variety of production operations generate combustible dusts. When these dusts interact with gaseous elements in the factory's internal atmosphere, it can lead to explosions and fires. To prevent such accidents, manufacturers design their industrial ventilation systems with dust collectors. The exhaust components are also constructed to prevent any dust particles from leaking back into the facility.
It is evident that one can reap several benefits from installation of industrial air cleaning system in a manufacturing facility.

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Saturday, December 30, 2017

Small Manufacturers Ask "Why Automate?"


You may be a small manufacturer that has been in business for several years. Long enough to have established a very steady group of clients. Your customers have been purchasing your products for a period of time and they know they can depend on you to deliver on time. You are not one of those companies out there that just do not wish to change the old traditional ways of producing products. You want to know "Why automate?" You are interested in maximizing the returns on investment that have been made in your operations. In this statement you may have answered the question of why automate. With the cost of raw materials growing as it has been for years, it is almost necessary for your company to keep production growing to maintain the same level of profits over any given period of time.

There are some other reasons for why automate. More than likely you are one of those manufacturers that knows the importance of being diligent in the face of global competition. Just to stay in business these days you need to strive to be an effective contributor of products to an ever-demanding market place. Manufacturing automation can offer you the ability to accomplish this. As the connection of your production to the market is shortened, you need to have the ability to respond to any changes that are required in the market place. Some products are targeted toward niches. But even so the market in those narrow areas can make shifts in product requirements much more quickly they used to. Being able to follow the requirements shift is an effective characteristic that manufacturing automation can give you. Being able to meet the needs of a new niche market can be more easily accomplished with flexible manufacturing automation, thus giving you profitability that would not be there otherwise.

One of the clearly identifiable characteristics that occurs in most markets today is the pressure of new technology to change the way products are created and distributed. As a member company contributing to the production that meets the demands of customers, you should be aware of the need to capitalize to attain the latest advances in manufacturing. Technology is presenting more economical and efficient ways to meet the demands of any market. To not follow the road to up-to-date production devices could be a deathblow for some manufacturers. That same pressure in the market can help push your company to a competitive edge, even with the dynamic shifts in any market.

In your part of the production world you are probably aware of changes that your competitors may be involved in to keep and grow their share of the market. Just having the knowledge of what competition might be doing to take part of your share of the market should be a great incentive for you. Manufacturing automation can help give you the ability to thwart any aggression that a competitor would have in commandeering your part of the market. Developing optimum production processes should allow you to manage your current market share and also to increase your share. It should also assist in the development of new product lines. These can be more readily presented to the market place because of the your optimized production.

Any company that is meeting the demands of its market place by customizing automation to make manufacturing more efficient is doing so because of customer requirements. This is really the only reason for doing such a thing and it can be the one for why automate. After all you are only in business to meet the needs of the market when the market demands for you to do it. Having the speed and accuracy to give customers the products that they want in the form that they want when they want them is your whole reason for being. Any manufacturer will tell you that building extra capacity with manufacturing automation is only done as a response to the requirements of the market place. Delivering those products in a timely fashion is the second half of the answer to the needs of the market. As the response to demands of the market are required to be shorter and shorter, it is imperative that manufacturers have flexible and immediate response in order to stay in business. Pressures in the market place will only continue to grow requiring the responses to be even shorter still to the demands. The only way these responses can be met by manufacturers is to utilize the latest tools available in the form of automation.

You can gave leverage for the future when you meet the demands of the market today by employing the latest automation to do it. You will discover that if you have automation in place when new demands are made on your products like changes in format or size you will be able to meet those changes demands more readily. Automation yields a great amount of flexibility for adjustment to manufacturing configuration. Being able to tweak an existing device to perform a new task is much easier than implementing an entirely new manual process to accomplish a change in production.

Manufacturing automation continues to improve your abilities even after it has made its initial improvements to your production that is why you automate.


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Wednesday, December 27, 2017

What Should Be Your Focus While Outsourcing Your Electrical Engineering Process?


Outsourcing of electrical engineering processes is picking up by the day as a majority of western firms are waking up to its benefits. However, to make this practice successful, you should be very clear about what exactly you want to achieve through this exercise. A clear focus not only assists you in deriving the desired results from outsourcing, but also enables you to run your business smoothly.

Outsourcing of electrical engineering processes can give you the desired results only if you focus on value creation rather than mere cost-effectiveness. This is because electrical engineering outsourcing is not all about cost optimization, rather it is about accessing the best talent at a reasonable price. Electrical engineering processes, in particular, call for highly qualified human resources that can understand your requirements. Besides, these processes generate huge amount of critical data and intellectual property. So, if only cost saving is on your mind, it is better not to outsource at all. This is because vendors promising the cheapest services can neither fulfill your requirements and nor can they safeguard your intellectual property.

So, to make your outsourced electrical engineering process successful, your focus should be on:

  • Creating value rather than hiring the cheapest resources: Services and products related to electrical engineering thrive on the value they add to the end customer's experience. So, whatever you offer should be the best in terms of quality and usability. You cannot achieve optimum quality unless the real people working on your outsourced process are the best human resources available. Therefore, while outsourcing your process, your focus should be on accessing the best talent in the world. These resources can create value for your products and services. If you maintain this focus while outsourcing your process, you can get outstanding results that will ultimately enhance your overall business.
  • Collaborating with the real people working on your process: Another fact that you should not lose focus of while outsourcing an electrical engineering process is that your direct involvement with the real people working on it is absolutely necessary. This is because these are high-end jobs and even a slight error can cost you millions. So, while outsourcing these processes, make sure that your vendor provides direct access to the engineers working on your process. Not only this, the service provider should expedite this mutual collaboration by providing advanced communication devices like videoconferencing, internet, web camera etc.
  • Securing your critical data: All engineering processes involve processing of critical data which in turn generate an enormous amount of intellectual property. To make your outsourcing experience successful, make sure that you keep your focus on securing your critical data and intellectual property. The vendor should assist in every possible way to do so. Ask the vendor to apply customized data security provisions for your electrical engineering process. In case of any security breach, the vendor should share the losses with you.

If you are able to keep your focus on these critical issues while outsourcing your electrical engineering process, nothing can prevent you from achieving the desired results.


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