Sunday, October 22, 2017

Is Automation Of Industry Good For Us?


The companies matters most in making more money and they are always on the lookout for ways to minimize the costs to make the profits for the products they make. This is where factory automation comes into play. A factory that relies heavily on automation minimizes their expenditure as they have not to pay the labor costs, to produce products thereby increasing profits all the way around.

For every new innovation implemented there is always a debate on the pros and cons of it. So let's discuss over here the advantages and disadvantages of the industry innovation over here.

Automation relies on programmed machines to perform tasks which were performed by a human before. One of the problems is that these machines cost in the millions of dollars, which means a very high initial investment for the company before it starts. Now the investment which is made is meant to be recovered. Now the investor's thinks to recover it fast in the mode of profits but it's necessary to get the investments back either if it's in fast or slow mode. Now it's depend on the way the production is done or starts and how the work gets completed in the right time to get it delivered to the market to earn good profits to recover the investment. So it is very important to choose the way of production to turn the organization into profits. In theory, the investors can make the investment back in a few years by not having to pay an employee to do the job, who was replaced by the machine. But what if the job becomes unnecessary? This means that they spent a lot of money that was not needed. This money can be invested in the other part of business to develop the organization, like hiring skill workers in other departments where machines can't replace human.

The other debate can be as these machines are machines which can replace man but never can replace the brain of man. It is the human who can react to any debacle happen at any time of production, but whereas the machines don't have the much knowledge to react at any debacle till the program for the machine is not structured to do so. Most of us think that the machines are perfect to replace human but it is not the case. The machines have to be updated every time a debacle occurs so that the machine is ready for the next time so that the loss does not occur next time. Whereas the human is always ready for anything and to sort out the problem anytime required.

The other biggest factors affected by the automation of the industry are the humans, because of loss of work. It takes jobs away from the people who need them badly. It does harm the economy because the more people that are out of jobs the worse the economy is. This can change the face of the region.
So there are many advantages and disadvantages of automation, but this has to be utilized limitedly for the benefit of human kind but not to worse hit the human life. Utilize it for the best cause to serve human in the best way.


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Thursday, October 19, 2017

How Has Computer Aided Drafting (CAD) Revolutionized Engineering Industry?


CAD, Computer Aided Design has brought about a technical revolution in the Engineering Industry. CAD Services can be classified into broad categories like Architectural Services, Structural Services, MEP and Mechanical Services. CAD for Engineers and Architects today is like Oxygen for the living. CAD Services is a boon for all companies' worldwide who would like to execute CAD projects with minimum cost and quick deliverable capacity. With the consistently growing demands in construction industry and CAD services have achieved eminence across the globe. This technology has contributed immensely in development of Construction Industry, Building and Infrastructure development, Green Building concept along with other Engineering Domains like Machine Designing, Aeronautical sheets, Transformer designing, GIS, Pressure vessel designing etc..

Engineering industry today uses CAD Services to ensure Less cost, best quality, quick turnaround time along with excellent project efficiency. CAD is no longer limited to AutoCAD. There has been a great evolution in the CAD Software too. CAD professionals globally use software which is helpful in are using latest software like AutoCAD, Revit, 3D Studio Max, Pro-E, Solid Works, Inventor, MicroStation etc to execute Designing, Drafting and Modeling projects. With the help of such software, the entire project execution cycle has come to a new arena due to CAD Services. It is now possible to visualize an entire building and it's detail even before it is completed. This is possible with the help of "Virtual Construction Modeling" also referred to as Building Information Modeling in Engineering Industry. 3D Rendering makes it possible to give any building or product a photorealistic feel before the actual construction or manufacturing of a product. This development has also caused increase in companies providing Engineering and CAD Services. With transformation of blue prints created manually to digitization of CAD Drawings, many opportunities have opened up for Architects, Engineers and Drafters.

CAD services assure absolute digitization of manual drawings to computerized drawings via scanned pdfs, hand-drawn sketches or old manual drawings. Companies are using different approaches and techniques to take utmost advantage in terms of project execution. As mentioned earlier, CAD Services are no longer limited to one particular domain or segment. Arrays of services are covered under one umbrella. Besides project execution, computerized CAD Drawings or Images are easier to maintain, save or send across to clients. There is no risk of images or drawings being damaged in course of time. Errors can be rectified easily without taking much of time and can aid to quick turnaround. In software such as Revit, a change made in one part of the model reflects in the entire model by reducing manual intervention. This also facilitates definition and extraction of individual sheets or different part of drawings and every minute detail.

These are one of the main reasons that across the globe, major construction houses or Infrastructure companies are eminently outsourcing CAD Services. This process over a period helps companies gain advantage over their competitors who do not outsource their requirements. CAD Technology has evolved into a different era in a short span of time and is constantly evolving into giving better shape to the Engineering industry. CAD Services now helps CAD companies and professionals manage their Designing Drafting or Modeling projects more efficiently. Companies offering CAD Services and companies who are constantly upgrading their technical skills will always be in an advantageous position compared to companies who still rely on traditional methods of executing projects.


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Monday, October 16, 2017

Solutions for Your Toughest Engineering Challenges


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• automation & control technologies
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Friday, October 13, 2017

Dust Explosions in Home and Industrial Workshops: More Common Than You Think, But Preventable


Dust, particles and fibers floating around in a home or industrial workshop can often be a lot more than just a nuisance or threat to your employees' health. Dust of various types can easily cause highly destructive dust explosions, as well, and destroy your business in a matter of seconds. And if you're found negligent (i.e. you know that you have airborne dust and did not have any or the right dust filtration system in place), your insurance may not cover anything.

Wood and other airborne dust is very similar to grain dust, and can ignite in a similar way to grain silo explosions. This can easily happen in a large or small workshop, even if you have vacuums or other collectors in place, simply because of residual dust that is left over or not captured by those vacuums or other units. Dust explosions (deflagration) typically require five conditions to be met for them to occur: 1) combustible dust, 2) dust suspended in the air at a sufficiently high concentration, 3) a confined space 4) oxygen or other oxidant, and 5) any ignition source.

Coal dust, sawdust, and magnesium dust cause a lot of dust explosions, but grain, flour, sugar, even powdered metals like aluminum and titanium can also ignite under the right conditions (above). The problem is that in many workshops, there are almost always two of the main conditions for a dust explosion being met--there's always oxygen present, dust in the air, and there are multiple ignition sources, from cigarettes to torches, sparks from machines, grinders, etc. And you don't know exactly when the proper amount of dust is in the air to facilitate an explosion - this is why they occur without warning and seemingly from 'out of nowhere'.

The best way to prevent a dust explosion is to have source capture dust extractors or air filtration units with HEPA filters in place at the machines where the dust is being produced, but also have the appropriate number of room air filtration units running as well, to clean up the residual dust in the air, and give you the Federal or State OSHA required number of clean air changes per hour (to keep the air clean and safe, and avoid hefty OSHA fines). Many business owners will use a combination of source capture units with industrial cyclone dust collectors attached to the central HVAC system, or several source capture units near the machines, and several portable dust collectors on the floor or hanging from the ceiling.

Regardless of what type of dust you have floating around in your business, it's just better to not take chances and install the proper combination of source capture, cyclone HVAC based units or portable units to ensure that the air is clean. Without the dust in the air, you pretty much can't have a dust explosion, and you'll certainly prevent employee health problems, downtime from illness, OSHA fines, and other unnecessary expenses.

Safeguard the business you've worked so hard to build and make sure that dust is being removed regularly. And for a tip, make sure the dust collectors you choose have pre-filters, which stop the larger particles from prematurely clogging the HEPA filters (extends the life of the HEPA filters and saves you money).

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Tuesday, October 10, 2017

Dust Collection Equipment - Facts You Should Know


The presence of dust at an industrial facility can be extremely harmful to the operations and personnel working onsite. There are a myriad of hazards associated with combustible dust. Several industrial facilities in the United States have experienced fires and explosions caused by dust getting ignited, that have killed hundreds of personnel and injured many more. Dust collection equipment can help industrial and commercial facilities deal with several concerns pertaining to handling dust.

When dust abounds in the ambient air, a simple source of ignition such as a welding or brazing operation or an overheated motor could cause a catastrophe. Once a fire has started, it will invariable spread through other areas such as ventilation ducts where dust deposits are often found. Even a small explosion involving combustible dust could dislodge higher amounts of dust that has accumulated in ducts and containers. This could cause several secondary explosions that could prove to be more destructive than the primary one.

An overview of the functions of dust collection equipment

Industrial manufacturing processes mostly need high-quality dust collection systems. The American Conference of Governmental Industrial Hygienists refers to these processes as 'specific operations'. An off-the-shelf solution could miserably fail in your operations because dust collection systems have to be configured in keeping with the demands and requirements of your specific industrial operations.

These systems should be designed by a certified designer of industrial ventilation systems. If these systems are now in place in keeping with the mandates of OSHA, you will likely fail OSHA's inspection of your facility's industrial ventilation system.

A firm that is a certified industrial ventilation systems designer will also be able to offer you customized dust collector systems that adhere to the prevailing local and state codes that govern your industrial operations.

Even in situations where an existing dust collector needs to be optimized to meet the latest standards, the services of such a firm may be engaged. The best aspect of partnering with a manufacturing firm is that you can also expect ease in procuring spare parts and services at a later stage.

The applications of dust collection equipment are many. In addition to collecting combustible dust, these systems are also widely employed for the purpose of collecting fumes and hazardous material. A range of ancillary equipment is available to enhance the operations of various dust collectors. These include components such as dust capture arms, bin vent and portable dust collectors, air showers and personnel environmental booth and so on. As more and more enterprises strive to follow LEAN manufacturing concepts, the demand for dust collection equipment continues to see an upward rise.

When investing in such systems, always focus on energy efficiency and ease of operation and maintenance.

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Saturday, October 7, 2017

Dust Collector Systems for Industrial Manufacturing Processes


Industrial dust collectors are designed to handle high-volume dust loads in manufacturing plants or processing facilities. The presence of dust and other particles in air can prove detrimental in more ways than one, reiterating the importance of a dust collector system. For one, it leads to several respiratory problems among workers on a site or facility. The second more grave concern is that certain types of dust are very easily combustible. So a small spark could cause a major explosion as the dust floating around in the air combust.

The Occupational Safety and Health Administration has laid down several mandates pertaining to proper dust collection and disposal on an industrial or manufacturing site. Industrial manufacturing processes are referred to as 'specific operations' by the American Conference of Governmental Industrial Hygienists. Equipment configuration must be in line with rules pertaining to specific industrial operations.

What are the harmful effects of dust at a site or facility?

Numerous studies have proven that particulate matter, fumes, and dust are a hazard to the operations at an industrial facility. There are hundreds of different types of compositions of dust that can pose a very serious health hazard. These risks, if not handled in the prescribed manner, can lead to a major accident at a manufacturing facility. For instance, saw dust or fabric lint can combust in a matter of seconds. In such an environment, even the smallest open flame could cause a large accident. Overall, it wouldn't be wrong to say that the presence of a higher-than-prescribed amount of dust in the atmosphere is detrimental to both people and processes.

How does one go about installing a dust collector system?

The best way to get the job done right the first time is by enlisting the services of a professional and certified industrial ventilation systems designer. These are specialized firms that are aware of the industrial ventilation parameters laid down by OSHA. Non-compliance to these parameters would mean that the industrial ventilation system at your facility doesn't pass an OSHA inspection.

There are several firms that, in addition to designing ventilation systems, also manufacture customized dust collector systems in keeping with industry codes. And, you can also hire the services of a specialist firm for the purpose of optimizing your dust collector to enhance its performance. Other important components that form an integral part of your dust collector systems would include dust capture arms, bin vents, cartridge filters, portable dust collectors, and so on.

Finally, it is crucial to ensure that the dust collector systems at your site or facility adheres to environment-friendly standards, and that it consumes a low amount of energy. A low-energy-consumption design would translate into lower utility bills and more energy savings.

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Wednesday, October 4, 2017

Good Reasons for Robotics and Manufacturing Automation


Good reasons for the use of robotics and manufacturing automation come as both positive increases of assets and capabilities and reductions to costs and efforts in the production process. Couple these together and there are very strong arguments for the implementation of robotics and manufacturing automation in any business that has any kind of production as part of its operations. Once a business looks in detail at all the increases and reductions involved here, it is very hard to argue against the use of robotics and manufacturing automation to make a manufacturer efficient.

On the reduction side, robotics and manufacturing automation can reduce overall operating costs in a plant. Such a cut in expenditures will make a business much more competitive in any market where it competes. Along side the reduction in short-term expenditures, a business that implements robotics and manufacturing automation will have reductions in its outlay for inventories. There can be a distinct reduction in inventory in progress and cuts in allocations for long-term inventories. The accuracy of robotics and manufacturing automation can also reduce the amount of waste that is generated in production, thus further cutting costs for inventory. There can be reduction in manual labor and the associated cost for accidents, sickness, and insurance.

Robotic automation can cut the turnover rate for highly skilled workers by replacing a lot of the tasks that these workers perform with automation that is very efficient. There should be a complimentary reduction in the amount of effort and expense that is incurred in the recruitment of skilled workers with robotic automation as a part of overall operations.

As for the increases that robots and manufacturing automation give to a business, there can be a definite increase in the quality of the environment where workers are required to put in their time. Robotics automation must work effectively in harsh and hazardous conditions so that employees do not have to. Robotics gives the company an increase in the compliance to safety rules and the overall health of employees. Employees are kept out of those areas that are not healthy or could cause injury or lost time.

Production rates are increased by manufacturing automation with robotics. Human operators do not have the consistent, overall high quality performance on the production line that robotics can offer. Output levels can be increased because the robotics can work continually day and night without a break, if automation is configured correctly. An increase in the accuracy of meeting the deadlines that are required by customers is achieved by the robotics in manufacturing.

Overall product quality that comes off the production line is increased by robotic automation. Tiredness, boredom, laziness, inconsistent work, and the effects of tediousness does not factor into the production that is done by robotics. Manufactured product quality is kept high and very consistent. The flexibility of manufacturing is increased with the advent of automation robotics. When the programs that control automation devices have been optimized, it is very easy to move the concentration of robotics from the production of one product to another simply by changing the program in the controller.

Automation gives a business an increase in the utilization of space required for manufacturing. The devices that are placed to do the production work on an automated line take up less space that what would have to be allocated for manual production operations. The way that the automation system is designed can squeeze a lot of work into a small space. Robotics can be mounted on the wall, on the ceiling in a multitude of ways to get the most from the space that is available for manufacturing. Confined spaces become very productive when robotics are assigned to them. As production begins every inch of the manufacturing floor space can yield some profitability.

There are just to many positive effects from the implementation and utilization of robotic automation in any manufacturing process to ignore. The costs of gaining all these capabilities has been falling over the last several years. The competitive nature that is in the market that supplies the automation devices has pushed the prices down considerably. Technology continues to drive the ability of machines higher and higher, so it would be the best consideration for manufacturers of all sizes to find the area of automation that will work best for their operation and implement automation to realize the positives for their business.


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